Battery Transfer Cart (electric battery-powered transfer cart/rail transfer cart) is a heavy-duty electric material handling equipment powered by maintenance-free batteries and running on rails. It is mainly used in factories and workshops for transporting molds, steel coils, aluminum coils, ladles, and various heavy components. The equipment is battery-powered, without the limitation of cables or sliding wires, allowing for a flexible travel distance. It offers a wide load capacity range from 1 ton up to 1500 tons and above.
It is driven by a DC motor with smooth starting, high torque output, and stable operation. Control methods include handheld control, wireless remote control, or cab operation, and it can be upgraded to an AGV automation system according to requirements. It can also be designed with explosion-proof, high-temperature-resistant, waterproof, and dustproof structures to suit complex industrial environments. The equipment is divided into rail-type and trackless types. The rail type is suitable for fixed-route transportation, while the trackless type can move freely on workshop floors with multi-directional steering, adapting to different layout requirements.
It is widely used in automotive manufacturing, metallurgy, mold processing, power energy, shipbuilding, and heavy machinery industries. It is used for cross-workshop material transfer, production line logistics, and handling of high-temperature and heavy-duty materials. It replaces traditional manual handling and crane-based transport, improves operational efficiency, and reduces safety risks.
Types of Battery Transfer Carts
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Cases of Battery Transfer Cart
30-ton battery-powered transfer cart for Motor factory handling
This is another order of 70 tons and 160 tons steering wheel type omnidirectional battery transfer cart for our Nangaochi company’s new factory project after our previous order of several 30 tons battery transfer carts from our company. Here are the detailed parameters of the equipment:
- Load capacity: 30 tons
- Size: 3000 * 3000 * 600 (L * W * H)
- Power supply: lithium battery
- Operation mode: wireless remote control + vehicle handle control
- Running speed (m/min): 0-30 stepless speed regulation
- Walking mode: forward and backward, turn while walking, 360°rotation.
40 Tons Steel Billet Battery Rail Transfer Cart
This battery rail battery transfer cart is a heavy-duty rail transportation system driven by a high-efficiency battery pack and a low-voltage AC motor, specially designed for transferring 40 tons of steel billets, and is suitable for high-frequency heavy material transfer scenarios, such as metallurgy and steel rolling. The jib crane is integrated according to customer requirements in order to realize the synergistic operation of billet transportation and lifting. The following are the specific parameters:
- Load capacity: 40 tons
- Table size: 4000 * 2000 * 600 mm
- Power supply mode: battery Battery
- Movement mode: forward, backward
- Safety device alarm light + emergency stop button
Working Principle
The battery-powered transfer cart adopts a lithium battery to supply power, and its power system is driven by a low-voltage AC motor or a permanent magnet synchronous motor, which is transferred to a steel wheel/tire walking mechanism through the deceleration mechanism, and with a PLC control unit and frequency conversion speed control system to realize 0-20m/min stepless speed change. The equipment is equipped with a mechanical/hydraulic dual braking system, integrated positioning (±5mm accuracy), and CAN bus communication, supporting cab control, wireless remote control, and automation operation mode.
Specifications
| Rated load (T) | 2 | 10 | 20 | 30 | 50 | 63 | 150 | |
| Table Size | Length (l) | 2000 | 3600 | 4000 | 4500 | 5500 | 5600 | 10000 |
| Width (W) | 1500 | 2000 | 2200 | 2200 | 2500 | 2500 | 3000 | |
| Height (H) | 450 | 500 | 550 | 600 | 650 | 700 | 1200 | |
| Wheelbase (mm) | 1200 | 2600 | 2800 | 3200 | 4200 | 4300 | 7000 | |
| Inside track gauge (mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 2000 | |
| Wheel diameter (mm) | 270 | 300 | 350 | 400 | 500 | 600 | 600 | |
| Operating speed (min) | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 | |
| Motor power (kW) | 1 | 1.6 | 2.2 | 3.5 | 5 | 6.3 | 15 | |
| Battery capacity (Ah) | 180 | 160 | 180 | 250 | 330 | 400 | 600 | |
| Battery voltage (V) | 24 | 48 | 48 | 48 | 48 | 48 | 72 | |
| Maximum wheel load (KN) | 14.4 | 42.6 | 77.7 | 110.4 | 174 | 221.4 | 265.2 | |
| Reference weight (t) | 2.8 | 4.2 | 5.9 | 6.8 | 8 | 10.8 | 26.8 | |
Features
Highly maneuverable
The battery transfer cart has heavy-duty wheel/tire construction, and it can move freely on tracks and flat surfaces.
Super Load
The load range is 1-500 tons, which meets the heavy-duty requirements of different industrial scenarios.
Intelligent Steering
Equipped with hydraulic steering or an omnidirectional wheel system, the steering can be precisely maneuvered in a narrow space.
Autonomous drive
Integrated high-efficiency battery power system supports independent operation without traction.
Multi-machine cooperation
Modularized structure design allows multiple vehicles to work together to transport oversized cargo.
Multiple Safety Protection
Equipped with multiple braking systems, an anti-skid platform, and an emergency stop device as standard, and passed ISO safety certification.
Applications
Automotive Manufacturing Industry
Used for transporting stamping dies, body parts, and production line materials within the workshop.
Metallurgy Industry
Used for handling steel coils, aluminum coils, steel billets, and high-temperature ladles.
Mold Processing Industry
Used for transferring large molds between machining areas, maintenance areas, and storage zones.
Power and Energy Industry
Used for internal transport and installation of power equipment components and heavy structural parts.
Shipbuilding Industry
Used for transporting hull sections, heavy steel structures, and large ship components.
Heavy Machinery Manufacturing Industry
Used for transferring large machinery equipment and components between assembly lines.
Warehousing and Logistics Centers
Used for short-distance and high-frequency handling of ultra-heavy goods inside factory areas.
Injection Molding and Die Casting Industry
Used for loading, unloading, and transferring large molds between equipment and storage areas.
How to Choose the Right Battery Transfer Cart?
The selection of battery-powered transport vehicles should be based on workshop conditions and material handling requirements. These vehicles are designed to make their structure compatible with the load, operating routes, and on-site environment, thereby maintaining stable operation during material handling.
Load Capacity
Confirm the maximum load weight of the material, including a safety margin. The common range is 1 ton to over 1500 tons.
Transport Distance and Working Frequency
For long-distance transport or frequent use, the battery capacity and power system need to meet continuous operation requirements.
Rail Type or Trackless Type
- Rail type: fixed track, suitable for regular routes
- Trackless type: no rail required, suitable for a flexible workshop layout
Floor Condition
Check workshop floor strength and flatness. Rail type requires track installation, trackless type requires smooth and solid ground.
Turning Requirement
If the working area is narrow or multi-direction turning is needed, a steering system or 360° rotation structure should be selected.
Battery System
Select a lead-acid or lithium battery based on working time, charging cycle, and shift arrangement.
Control Method
Operation modes include remote control, pendant control, or cab control. An AGV system can be used for automated production lines.
Safety Configuration
Common configurations include emergency stop, warning light, anti-collision device, and high-temperature protection for harsh working conditions.
Battery Transfer Cart selection depends on load, route, floor condition, and operation method. Proper configuration keeps equipment running stably and reduces downtime and safety risks in workshop operation.
REMARKABLE Customization Capability
- REMARKABLE provides a customized design based on different workshop layouts and handling conditions.
- Load capacity can be designed from light-duty to ultra-heavy-duty applications.
- Platform size is adjusted according to the dimensions and weight of the transported materials.
- Rail or trackless structures are selected based on site layout and running route requirements.
- Power systems include battery-powered, cable-powered, or busbar power supply options.
- Control methods cover wired control, wireless remote control, cabin operation, and AGV integration.
- Equipment can be designed for special environments such as high temperature, explosion-proof, or foundry conditions.
- Safety functions such as emergency stop, anti-collision, and limit protection can be added according to operational needs.
Battery Transfer Cart Manufacturer and Supplier
REMARKABLE produces and supplies battery transfer carts for factory material handling, used for molds, steel coils, aluminum coils, ladles, and heavy equipment parts. The carts are designed for workshop transport, available in rail type and trackless type to match different site layouts. Load capacity, platform size, power system, and control method can be built according to project requirements.
REMARKABLE battery transfer carts are used in automotive, metallurgy, mold workshop, shipbuilding, and heavy machinery industries. Each unit is built based on actual working conditions to support daily material transfer and production flow. For specifications or a quotation, contact us directly.
Customized Intelligent Material Handling Solutions
To ensure that a customized transfer cart fits your needs perfectly, please provide the following details:
- Load Capacity: _____ tons (1~500 ton)
- Table Size: _____ × _____ mm/m (e.g., 1500×3000)
- Power Options:
- ☐ Lead-acid ☐ Lithium-ion ☐ Other: _____
- ☐ Cable: _____V/_____A
- ☐ Standard 380V/50Hz/3-phase
- Cargo Details:
- Type: _____ (e.g., steel coils, machinery)
- Special Needs: _____ (e.g., anti-slip, corrosion-proof)
- Optional Features:
- ☐ Emergency stop ☐ Anti-collision sensors
- ☐ Rail guides ☐ Lifting mechanism ☐ Remote control
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FAQS
What is a Battery Transfer Cart used for?
It is used for transporting heavy materials such as molds, steel coils, aluminum coils, and equipment parts inside factories.
What industries use Battery Transfer Carts?
It is widely used in automotive manufacturing, metallurgy, mold workshops, shipbuilding, and heavy machinery industries.
What is the load capacity of a Battery Transfer Cart?
Load capacity ranges from 1 ton to over 1500 tons, depending on the application and design requirement.
What is the difference between the rail type and the trackless type?
Rail type runs on fixed tracks for stable routes, while the trackless type moves freely without rails for flexible workshop layouts.
How long can a Battery Transfer Cart run on a full charge?
Working time depends on battery capacity and load, usually designed to match a full shift or continuous operation requirement.
Can Battery Transfer Carts be customized?
Yes, they can be customized in load capacity, platform size, power system, control method, and safety features.
What control methods are available?
Options include wired control, wireless remote control, cab operation, and AGV automated control systems.
What safety features are included?
Common safety features include emergency stop, warning light, anti-collision system, and overload protection.
