This 6-ton heavy-duty omnidirectional AGV is designed for complex industrial environments, featuring 360° omnidirectional movement and a robust climbing capacity of a 6-degree slope. It breaks through the limitations of traditional AGVs that can only move in straight lines or perform large-radius turns, enabling lateral movement, diagonal travel, and in-situ rotation even in narrow aisles. It is applied in automotive assembly workshops, heavy machinery manufacturing, aerospace component transfer, and new energy battery pack production lines. It is primarily used in scenarios requiring cross-level transport over slopes or dense workstations necessitating precision docking.
- Model: Omnidirectional AGV
- Load Capacity: 6 Tons
- Dimensions: 10000×2000×600mm
- Climbing Ability: 6 Degrees
- Power Supply: Maintenance-free battery (Electric drive)
- Steering Mode: All-directional steering
- Custom Service: Customized production services available, including component integration.
Function Modules
The 6-ton heavy-duty omnidirectional AGV combines omnidirectional motion with heavy-load climbing capabilities. Its working principle relies on the synergistic operation of four major modules: the drive system, navigation perception, control algorithms, and energy management. This ensures both 360° free movement and the power required for heavy-load climbing.
Omnidirectional Motion Control： The movement of this omnidirectional automated guided vehicle relies on a four-steer-wheel system. Each wheel is equipped with independent drive and steering motors, controlled by PLC programs. By coordinating the steering angle and rotation speed of the four steer wheels, the turning radius is perfectly matched to the path, allowing the transfer car to move straight, diagonally, or rotate in place.
Power and Stability： The 6-ton AGV must operate stably on slopes (typically ≤6°), which depends on the control of the power system and structural stability. The drive motors are powered by maintenance-free lead-acid batteries, monitored by an intelligent BMS for voltage, current, and temperature. When the power drops below 30%, a charging request is automatically triggered. With sufficient power, the equipment supports 24-hour continuous operation. Stability requires the coordination of sensors, including IMU (Inertial Measurement Unit) and encoders, to collect real-time speed, angle, and position data. This adjusts the power output to maintain body stability, ensuring motion precision even with load changes or uneven ground.
Navigation and Positioning： The omnidirectional AGV perceives its environment and avoids obstacles through multi-sensor fusion navigation, including Laser SLAM, visual navigation, and magnetic navigation. The combination of Laser SLAM and visual recognition provides a 360° scan of the surroundings to detect obstacles in real-time and adjust paths dynamically, with a response time reduced to 0.3 seconds for dynamic obstacles.
- Magnetic Navigation: Guided by magnetic strips on the ground; low cost and high stability, suitable for educational experiments or small warehouses.
- Laser SLAM Navigation: Uses LiDAR to scan the environment and build 3D maps, achieving repeatable, precise positioning (±5mm).
- Visual Navigation: Uses cameras to recognize ground textures or markers, suitable for flexible production scenarios.
The Heavy-duty Omnidirectional AGV workflow
- Task Reception: Receiving handling instructions (cargo location, target point) from WMS/WCS systems.
- Path Planning: Decomposing the overall motion requirement into action commands for each drive wheel.
- Dynamic Adjustment: Correcting path deviations in real-time to keep the AGV on the preset route.
- Instruction Completion: Transporting cargo to the designated location and placing it precisely to finish the task.
6-Ton Heavy-duty Omnidirectional AGV Parts
- Chassis Frame: High-strength steel welded structure, 6-ton capacity, chassis height 600mm.
- Omnidirectional Wheel Sets: Polyurethane material, 1.5-ton capacity per wheel, supporting S-curve acceleration/deceleration to prevent cargo shaking.
- Driven Wheels: Universal wheels with spring damping, ensuring drive wheels maintain contact on uneven ground.
- Battery Pack: Maintenance-free lead-acid battery (24V/48V optional), 404Ah capacity.
- Charging Device: Automatic docking brush blocks with an alignment accuracy of ±10mm.
- Onboard PC: Embedded controller running a Real-Time Operating System (RTOS) with a response time <1ms.
- Motion Control Card: Outputs PWM signals to control motor speed, with a 1kHz closed-loop cycle achieving ±0.1° steering precision.
- HMI: Handheld remote control (50m effective distance) and onboard touchscreen displaying battery levels, fault codes, and task progress.
- Laser Scanner: 2D LiDAR (10m range), 10Hz scan frequency, detecting obstacles within a 0.5m radius to trigger deceleration.
- Sound and Light Alarm: LED warning lights (Red/Yellow) and buzzer (85dB) for startup and steering alerts.
- Emergency Stop System: Mushroom-head buttons located at the front and rear to cut off all power upon activation.
- Lifting Platform: Electric lead screw drive, 50-60mm stroke, with self-locking function; load descent <100mm/10min after power failure.
6-Ton Omnidirectional AGV Specifications
| Parameter Category | Specifications | Reference Standards/Notes |
| Load Capacity | 6 Tons | Rated load |
| Platform Size | 10000×2000×600mm | Customized frame for different cargo sizes |
| Dead Weight | Approx. 4650kg | Including battery weight |
| Traveling Speed | 0-1.5m/s (Adjustable) | Reduces to 0.5m/s during turns; 0.1m/s near stations |
| Climbing Ability | 6 Degrees | Stable driving under full load |
| Positioning Accuracy | ±5mm | Laser navigation + QR code assistance |
| Endurance | 8 Hours (Full load) | Supports auto-charging; 2-hour charge time |
| Obstacle Detection | LiDAR (10m) + Buffer | Three-level protection, response <0.1s |
| Emergency Stop | Physical buttons + Remote | Complies with GB/T16855.1 PLC levels |
| Working Temp | -10℃ to 50℃ | Standard polyurethane wheel range |
| Ground Requirements | Epoxy/Cement floor | Flatness ≤5mm/m; avoid oil/water |
Notes:
- Other table sizes and load capacities can be customized according to user requirements.
- For hydraulic steering, a dual hydraulic steering system can be selected to reduce the turning radius based on site space constraints.
- Battery type and operating time (battery endurance) can be customized to meet customer needs.
- The product is subject to continuous improvement and upgrades; specifications in the table may change without prior notice.
Video Show
Custom Omnidirectional AGV
Hydraulic Lifting Transfer Carts
Features
Flexibility
The omnidirectional AGV design adapts to narrow aisles, eliminating the need for a turning radius and increasing site utilization.
Safety
Multiple protection systems (laser avoidance, bumpers, power-off braking) prevent collisions and cargo slippage, reducing human error.
Efficiency
Combined with auto-navigation and station calling, it reduces waiting time, increasing efficiency by over 30% compared to traditional forklifts.
Customization
Table size, load capacity (3-12 tons), navigation mode, and extra features (lifting, explosion-proof) can be adjusted as needed.
Precision
Fusion of laser sensors and visual navigation achieves repeatable positioning accuracy of ±5mm for precision assembly.
Continuous Operation
Using maintenance-free batteries and auto-charging, it achieves 7×24h operation, with 3x the efficiency of manual labor.
Application
This heavy-duty omnidirectional AGV is widely used in the transportation of wind turbine blades, precision alignment in aerospace, transportation of automotive molds, and warehouse logistics, enhancing safety and efficiency while meeting diverse material handling needs.
Production Lines: Automated transfer of raw materials and semi-finished products between workstations.
Heavy Industry: Trackless handling of large structural components, heavy machinery, and oversized workpieces.
New Energy Power: Transporting high-value materials like battery modules and electrical equipment safely.
Automotive Manufacturing: Ideal for automated transport of engines, molds, and car bodies.
Smart Warehousing: Material transfer between storage and production areas for automated scheduling and precise delivery.
Cases Show
Conclusion
Remarkable is a Chinese manufacturer integrating R&D, design, production, sales, and after-sales service of transfer carts. We can customize frame size, tonnage, and appearance based on your operational scenarios. We possess a complete production system, strict quality management, and rich industry experience. Our products comply with JB/T6127-2010 mechanical industry standards and have passed ISO certifications (Quality, Environment, and Occupational Health and Safety) and CE certification, earning 19 national product patents.
Why Choose Us?
- Industry-Specific Expertise – We serve power generation, shipbuilding, construction, and aerospace sectors with tailored solutions for transformers, wind turbine components, prefabricated modules, and more.
- Fully Customized – From load capacity (1–500+ tons) to drive systems (electric, hybrid, or diesel), meet your exact requirements.
- Advanced Control Systems – Options include manual remote control, semi-automatic path planning, or fully automated navigation (AGV integration).
- Quality & Durability – Robust steel frames, high-torque steering modules, and CE, ISO-certified.
- Full Project Support – From initial consultation to after-sales service, our engineers provide lifetime technical assistance.
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Customized Intelligent Material Handling Solutions
To ensure that a customized transfer cart fits your needs perfectly, please provide the following details:
- Load Capacity: _____ tons (1~500 ton)
- Table Size: _____ × _____ mm/m (e.g., 1500×3000)
- Power Options:
- ☐ Lead-acid ☐ Lithium-ion ☐ Other: _____
- ☐ Cable: _____V/_____A
- ☐ Standard 380V/50Hz/3-phase
- Cargo Details:
- Type: _____ (e.g., steel coils, machinery)
- Special Needs: _____ (e.g., anti-slip, corrosion-proof)
- Optional Features:
- ☐ Emergency stop ☐ Anti-collision sensors
- ☐ Rail guides ☐ Lifting mechanism ☐ Remote control