Project Overview
We customized a 2-ton trackless Coil Transfer Cart for a major electric motor manufacturer in Malaysia to efficiently and flexibly transport heavy coils around the workshop and factory floor. The unit can travel freely on any route without the need for a fixed track, dramatically improving material transfer efficiency and reducing the installation and maintenance costs of traditional rail-based handling systems.
Customer Needs
By communicating with the customer, we understand the customer’s workshop situation and needs as follows:
- The layout of the workshop is often adjusted, and the traditional rail-type transfer vehicle can not meet the demand for flexible transportation.
- The weight of single coil can be up to 2 tons, which requires stable and reliable industrial handling equipment.
- The workshop is densely populated with people, so there is no risk of collision during transportation.
- Electric drive is desired to reduce the labor burden and support remote control.
Our Solution
In response to the customer’s needs, we provided a customized trackless Coil Transfer Cart solution with the following parameters:
Specifications
- Models: RWP type trackless transfer cart
- Load capacity: 2 tons.
- Power supply mode: Battery power supply Battery power supply
- Table size: 2800*1800*500mm
- Transport speed: 0-20m/min
- Brake system: Electromagnetic brake
- Handling objects: Steel coils, aluminum coils, large molds, etc.
Testing Videos
Functions
1. Free traveling without rail, flexible to adapt to the workshop layout
- No need to lay track, can travel directly on the workshop floor, flexible operation.
- Support remote control, the operator can flexibly adjust the traveling direction and speed.
2. High load bearing and stable transportation
- Reinforced steel frame ensures smooth transportation of heavy coils.
- Adopting anti-shift design to avoid cargo shaking during traveling.
3. Multiple safety protection
- Laser scanning collision avoidance system, automatic detection of obstacles, automatic deceleration or stop when encountering people/objects.
- Emergency stop button + warning light, in case of emergency, it can immediately cut off the power and brake, and sound and light alarm.
- Low center of gravity design, prevent rollover, ensure the safety of heavy-duty transportation.
4. High-efficiency battery power supply, long-lasting
- Large-capacity lithium battery, support long time continuous work, convenient charging, no emission pollution.
- Intelligent power management, low battery automatic reminder, to avoid stopping in the middle.
Feedback
This customer says that this 2-ton trackless Coil Transfer Cart is very easy to operate, and it runs stably and flexibly, with a long battery life, which greatly improves our work efficiency. Since it was put into use, the transfer efficiency has increased by 40% compared with the traditional manual + crane transfer.
If you also need Coil transfer solution, welcome to contact Remarkable team, we will provide you with professional material handling solutions!
