Background & Requirements
Our client is a Japanese-owned manufacturer specializing in injection molds, operates in a confined factory space in Thailand. They needed a trackless transfer cart capable of safely transporting molds through narrow aisles while maintaining precision and efficiency.
Solution
Customized Omni-Directional Trackless Transfer Cart
After evaluating the workspace constraints and load requirements, Henan Remarkable engineered a 15-ton steerable wheel trackless transfer cart powered by a battery system. This trackless cart offers full-directional movement, including:
- Forward & reverse travel
- Left & right rotation
- Side-to-side & diagonal movement
This flexibility allows seamless navigation in tight spaces, eliminating the need for fixed tracks.
Features
Advanced Safety Systems
To address concerns about accidental collisions, we installed 360° laser obstacle detection sensors, calibrated to the optimal range for the client’s facility. Additionally, protective guardrails were added to prevent mold slippage during transport.
Optimized Wheel Configuration
Our engineering team designed a 4 swivel wheels + 4 steerable wheels setup, ensuring:
- High maneuverability in restricted areas.
- Lower procurement & maintenance costs (smaller wheels reduce long-term expenses).
- Enhanced durability for heavy-load operations.
Modular Customization Options
Beyond standard features, Remarkable’s trackless transfer carts can be tailored with:
- V-shaped racks for specialized mold handling.
- Hydraulic or scissor lift mechanisms for adjustable height requirements.
- Additional safety barriers for different load types.
Results
The 15-ton omni-directional trackless transfer cart significantly improved the client’s material handling efficiency, enabling smooth and safe mold transportation in their space-limited facility. The solution not only met but exceeded operational expectations, reinforcing trust in Remarkable’s expertise in custom industrial transfer solutions.
Remarkable focuses on customized trackless material handling solutions. Whether you need a standard or fully customized trackless transfer vehicle, we offer reliable, cost-effective and innovative solutions to optimize your logistics workflow.
