The electric mold transfer cart is a kind of industrial handling equipment designed for factory floors, mainly used to transfer heavy moulds such as injection moulds and stamping moulds safely and efficiently. It is suitable for mould installation, mould change and maintenance.
- Load capacity: 1~50 tonnes, heavy-duty models can reach more than 100 tonnes
- Driving mode: manual/hydraulic/electric, electric model speed 0.1~0.5m/s
- Lifting adjustment: hydraulic or mechanical lifting and lowering, stroke 50~300mm, accuracy ±1mm
- Mobility: universal wheels (with brakes) or rail, 360° steering
- Table size: customised, with non-slip design
- Safety: anti-tipping structure to ensure stable handling Structure, cushioning device, emergency braking, barricade detection system
Working Principle
The working principle of the Mold Flat Transfer Cart is based on the synergy of mechanical drives and hydraulic systems to achieve safe handling and precise positioning of moulds. Its working process can be divided into the following key links:
- Carrying and moving: the moulds are placed on a reinforced steel platform with heavy-duty universal or track wheels at the bottom, which can be flexibly moved by electric drive or hydraulic power.
- Lifting and adjusting: Hydraulic cylinder, screw or shear mechanism is used to control the lifting and lowering by hand pump, electric hydraulic system or pneumatic device, and the height is precisely adjusted to match the working table of the injection moulding machine or press.
- Positioning and docking: Some models are equipped with micro-adjustment devices (e.g. slides, positioning pins) to ensure quick alignment of the mould with the machine and improve the efficiency of mould change.
- Safety locking: After lifting, the position is fixed by mechanical locking or hydraulic holding pressure to prevent accidental falling and ensure stable handling.
The whole working process of Mold Transfer Cart is coordinated by all systems to achieve smooth transport, precise lifting and safe positioning of moulds from the storage location to the production equipment.
Mold Transfer Cart Accessories
Load-bearing system: high-strength alloy steel table, extendable platform extension plate, mould positioning block/stop block, V-groove positioning guide rail
Lifting system: hydraulic cylinders (single-stage/multi-stage), hand-operated hydraulic pumps, electro-hydraulic power units, scissor lifting mechanism (mechanical), lifting and lowering safety locking pins
Mobile system: heavy-duty universal wheels (with double brakes), rail-specific steel wheels, polyurethane wrapped wheels (anti-vibration type), axle lubrication system
Control system: hydraulic control handle, wireless remote control (electric type), foot-operated hydraulic switch, emergency stop button.
Safety system: overload protection sensor, tilt alarm, anti-collision buffer bar, hydraulic explosion-proof valve.
Positioning system: laser alignment indicator, digital height display, mould docking guide bar, adjustable support foot cups
Maintenance system: special hydraulic oil, wheelset dismantling tool, lubricating grease filler, spare battery (electric type)
Optional systems: mould preheating device, automatic weighing system, RFID mould identification module, anti-static coating components, explosion-proof configuration
Fastening system: High-strength connecting bolts, quick-disassembly pins, anti-loosening nuts, safety chain rings
Video
Electric Mould transfer cart for automobile manufacturing industry
12 ton injection mold transfer carts
Features
High load
Load capacity 1-100 tonnes, reinforced steel structure, anti-deformation design.
Precision Positioning
Laser/V-groove guide, ±0.5mm accuracy, fast alignment.
Multi-mode drive
Manual/electric/pneumatic optional, frequency conversion speed regulation 0.1-0.5m/s.
Intelligent safety
overload emergency stop + tilt alarm + hydraulic locking, CE certification.
Module Extension
Platform can be extended to 5m, RFID/weighing optional, MES docking.
Customised production
Adjustment of dimensions/functions on request, support for non-standard designs.
Application
Automobile manufacturing industry: for stamping moulds, plastic injection moulds (such as interior/exterior parts) handling and quick mould change.
Home appliance manufacturing industry: production line transfer and equipment docking for large injection moulds such as refrigerators/air conditioners/washing machines, etc.
Consumer electronics industry: anti-static transfer and positioning of precision injection moulds (mobile phone cases/electronic components)
Medical device industry: clean handling and height adjustment of medical plastic moulds in aseptic environment.
Aerospace industry: Heavy-duty transport and precise positioning of composite moulds (wings/pods).
Daily necessities packaging industry: batch handling and warehouse management of fast turnover moulds such as caps/containers.
Building materials industry: inter-regional transfer and installation positioning of prefabricated component moulds (e.g. cement formwork, decorative panel moulds)
Mold Transfer Cart Specifications
| Item | Specifications |
|---|---|
| Model | RWP-35T |
| Rated Loading capacity(T) | 35 |
| Safety load factor | 1.2 |
| Table size(mm) | 5600*3200 (L*W) |
| Cart height(mm) | 900 |
| Ground type | Cement floor, Epoxy floor,Asphalt floor |
| Climbing slope | No more than 2 degrees |
| Operation method | Wireless remote control & Hand operate pendant |
| Traveling speed(m/min) | 0-20 (Stepless speed regulation) |
| Wheel material | Press fit solid rubber wheels |
| Wheel quantity | 8 |
| Brake mode | Electromagnetic brake |
| Power supply | Maintenance free lead-acid battery |
| Protective device | Audible and visual alarm lamp and emergency stop button,Laser obstacle avoidance |
| Color | Customized |
| Steering Gear | Hydraulic steering |
| Electronic Control Mode of turning | Electric button control |
| Adjustment of floor flatness | Mechanical automatic regulation |
| Battery working time | Can continually work about 3 hours after full charge |
| Battery charger function | Automatic charging |
| Move Way | Forward,backward and rotate 360 degrees,turning while driving with no stop |
| Flat car’s protection | Overvoltage, undervoltage, overcurrent protection etc |
Customized Mold Transfer Cart
Please provide the following information, or simply describe your application scenario (e.g., workshop mold transportation or port container handling), and we will tailor the most cost-effective material handling solution for you, providing detailed quotes and technical specifications within 24 hours!
Load capacity and dimensions: Maximum load capacity (tons) and platform dimensions (length × width).
Track conditions: Track type (rail/I-beam track), track gauge (mm), and operating distance.
Power supply method: Battery/low-voltage track/cable reel/slide contact line (select applicable options).
Control requirements: Remote control/automatic/variable frequency speed control, whether PLC or intelligent interlocking is required.
Environmental requirements: Indoor/outdoor, explosion-proof, high-temperature resistance, or other special conditions.
Safety configuration: Basic protection (limit switches, emergency stop) or advanced collision prevention, load monitoring.
Mold Transfer Cart Manufacturer
Certification
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Customized Intelligent Material Handling Solutions
To ensure that a customized transfer cart fits your needs perfectly, please provide the following details:
- Load Capacity: _____ tons (1~500 ton)
- Table Size: _____ × _____ mm/m (e.g., 1500×3000)
- Power Options:
- ☐ Lead-acid ☐ Lithium-ion ☐ Other: _____
- ☐ Cable: _____V/_____A
- ☐ Standard 380V/50Hz/3-phase
- Cargo Details:
- Type: _____ (e.g., steel coils, machinery)
- Special Needs: _____ (e.g., anti-slip, corrosion-proof)
- Optional Features:
- ☐ Emergency stop ☐ Anti-collision sensors
- ☐ Rail guides ☐ Lifting mechanism ☐ Remote control