90 Ton Explosion Proof AGV Transfer Cart is designed for heavy load material transportation in hazardous industrial environments. Equipped with explosion proof components, autonomous navigation systems, and a high-strength transport platform, it is suitable for moving large equipment, steel structures, molds, and heavy components in chemical plants, steel mills, energy industries, and heavy manufacturing facilities. REMARKABLE provides customized AGV transfer cart solutions based on load capacity, working environment, navigation requirements, platform dimensions, and automation needs.
- Load Capacity: 90 Ton (Customized: 10–300+ Ton)
- Navigation: Laser SLAM / Magnetic / QR Code
- Power Supply: Battery Powered
- Drive Mode: Automatic AGV Control
What Is a 90 Ton Explosion Proof AGV Transfer Cart?
A 90 Ton Explosion Proof AGV Transfer Cart is an automated transport vehicle developed for heavy material handling in hazardous industrial areas. It is designed to move large components, equipment, and materials in environments where flammable gases, vapors, or combustible dust may exist.
Unlike standard AGV transfer carts, this model uses explosion proof electrical components, sealed protection structures, and safety systems to reduce ignition risks during operation. It combines automatic navigation with a heavy-duty platform design, making it suitable for applications such as chemical plants, oil and gas facilities, mining, and heavy manufacturing.
REMARKABLE can customize the AGV transfer cart according to load requirements, working conditions, platform dimensions, and operation methods. Available load capacities can be customized from 10 tons to 300 tons for different industrial transportation needs.
If you’d like a more in-depth understanding of what an explosion-proof transfer cart is, you can also read the article: Explosion-Proof Transfer Cart: Safe Heavy-Duty Material Handling
How Does an Explosion Proof AGV Transfer Cart Work?
An explosion proof AGV transfer cart operates through an automatic control system that manages task assignment, navigation, driving, material handling, and safety monitoring. The vehicle completes heavy load transportation without manual operation while meeting the requirements of hazardous working environments.
1. Task Receiving and Route Planning
The AGV receives transport instructions from the control system and calculates the travel route based on the destination, load information, and operating conditions.
2. Navigation and Automatic Movement
The vehicle uses laser SLAM, magnetic guidance, or other navigation technologies to identify its position and follow the planned route. The control system adjusts speed and direction during operation.
3. Load Pickup and Transportation
After reaching the loading position, the AGV completes material handling through lifting platforms, roller systems, towing devices, or customized fixtures, then transports the load to the target location.
4. Safety Monitoring During Operation
Explosion proof AGV transfer carts use protected electrical systems, obstacle detection sensors, emergency stops, and alarm devices to maintain safe operation in hazardous areas.
5. Task Completion and Charging
After unloading, the AGV reports task status to the control system and can return to standby or charging stations automatically according to operational requirements.
To learn more about AGV systems, see the article What is an AGV System?
parts
A 90 Ton Explosion Proof AGV Transfer Cart consists of multiple systems that work together for safe and reliable heavy load transportation. The main components include the power system, vehicle structure, navigation and control system, safety devices, and explosion proof protection parts.
- Power System — Equipped with explosion proof batteries, motors, and electrical components, the power system provides stable operation in hazardous areas.
- Vehicle Structure — The heavy-duty chassis, steel frame, and load platform are designed for transporting large and heavy materials.
- Navigation System — Laser SLAM, magnetic guidance, or other navigation methods are used for automatic route tracking and vehicle positioning.
- Control System — The control system manages driving, task execution, and communication with the factory automation system.
- Safety Devices — Laser scanners, sensors, emergency stop buttons, and alarm devices are installed to monitor operation and reduce collision risks.
- Explosion Proof Components — Explosion proof motors, electrical cabinets, connectors, and protective enclosures are configured according to hazardous area requirements.
- Certification — The explosion proof AGV transfer cart can be designed according to ATEX, IECEx, or NEC Class/Division requirements for different hazardous area applications.
Each component plays an important role in the operation of an explosion proof AGV transfer cart. From heavy load support and automatic navigation to explosion proof protection and safety control, the complete system is built for demanding industrial environments.
Advantages
Heavy Load Transportation
Designed for large-scale material handling, the AGV can transport heavy equipment, steel structures, molds, and oversized components with a load capacity of up to 90 tons.
Explosion Proof Design
Explosion proof electrical components, protected wiring systems, and sealed structures allow the AGV to operate in hazardous areas with flammable gases, vapors, or dust.
Automatic Navigation
The AGV uses laser SLAM, magnetic guidance, or customized navigation systems to move along planned routes without manual driving.
Flexible Customization
REMARKABLE can customize the vehicle structure, platform size, power system, navigation method, and handling functions according to different industrial requirements.
Reduced Manual Handling
Automatic transportation reduces the need for manual operation in heavy material movement and improves handling safety in industrial environments.
Suitable for Complex Industrial Applications
The AGV is designed for demanding industries such as chemical plants, oil and gas, steel manufacturing, and heavy equipment production.
Specifications
| Parameter | Specification |
|---|---|
| Load Capacity | 90 Ton (Customized: 10–300 Ton) |
| Platform Size | Customized according to load dimensions and transport requirements |
| Vehicle Structure | Heavy-duty welded steel frame with anti-corrosion treatment |
| Power Supply | Maintenance-free Battery / Lithium Battery |
| Driving System | Electric drive with independent wheel control |
| Drive Mode | Automatic AGV Driving |
| Navigation System | Laser SLAM / Magnetic Guidance / QR Code / Hybrid Navigation |
| Positioning Accuracy | Customized according to navigation system and application requirements |
| Control System | PLC Control + Remote Control, Optional WMS/MES Integration |
| Communication Method | Industrial Wireless Communication / Customized |
| Safety Devices | Laser Scanner, Obstacle Detection, Emergency Stop, Audible & Visual Alarm |
| Explosion Proof Design | Explosion Proof Motors, Electrical Components, Battery Protection System |
| Explosion Proof Standard | Customized according to ATEX / IECEx / NEC / Local Hazardous Area Requirements |
| Handling Function | Transport / Lifting / Roller Conveyor / Customized Fixtures |
| Travel Speed | Customized according to load and working conditions |
| Operating Environment | Hazardous Industrial Areas, Indoor and Outdoor Applications |
| Working Temperature | Customized according to the application environment |
| Charging Method | Automatic Charging / Manual Charging Options |
| Runtime | Customized according to Battery Capacity and Working Cycle |
Customized Explosion Proof AGV Transfer Cart
REMARKABLE provides customized explosion proof AGV transfer carts based on load capacity, working environment, and material handling requirements.
- Load Capacity Customization: AGV transfer carts can be designed from 10 Ton to 300 Ton according to transportation requirements.
- Platform Design Customization: Platform size, shape, and load support structure can be modified for different materials, equipment, and production layouts.
- Navigation System Customization: Supports laser SLAM, magnetic guidance, QR code, and hybrid navigation methods based on site conditions.
- Power System Customization: Battery type, capacity, charging method, and operating time can be configured according to working cycles.
- Handling Function Customization: Optional lifting platforms, roller conveyors, towing devices, and special fixtures for different transport tasks.
- Explosion Proof Configuration Customization: Explosion proof components and protection levels can be selected according to hazardous area requirements and customer standards.
- Control System Customization: Supports remote control, PLC control, and integration with WMS/MES systems.
- Environmental Adaptation Customization: Solutions can be designed for high temperature, dust, corrosive, or other special operating environments.
Applications
Chemical Industry
Used for transporting reactors, tanks, raw materials, and heavy equipment in hazardous production areas with flammable gases or chemicals.
Oil and Gas Industry
Applied for moving large components, processing equipment, and maintenance parts in areas requiring explosion proof protection.
Steel and Metallurgy Industry
Used to transport steel structures, molds, coils, and heavy metal components in steel plants and processing facilities.
Heavy Equipment Manufacturing
Suitable for moving large machine parts, assemblies, and fabricated components during production and assembly processes.
Mining Industry
Used for material transportation in mining facilities and underground or surface areas with strict safety requirements.
Energy and Power Equipment Industry
Applied for handling large equipment, transformers, and industrial components in power generation and energy projects.
Case
A wind power equipment manufacturer required a heavy load transportation solution for moving 80–90 ton components inside the factory. The existing handling method using forklifts and overhead cranes could not meet the requirements for frequent transportation between welding, assembly, inspection, and storage areas. REMARKABLE supplied a 90 Ton Explosion Proof AGV Transfer Cart with automatic navigation, lithium battery power, and customized safety features for the project.
The AGV has been used for daily transportation of large wind power components, completing 15–20 transfer tasks per day with a transportation distance of 80–150 meters per trip. The customized system reduced manual handling involvement, shortened transportation preparation time, and provided a reliable solution for heavy component movement in the wind power manufacturing workshop.
Explosion Proof AGV Transfer Cart vs Traditional Transfer Cart
Explosion proof AGV transfer carts and traditional transfer carts are designed for different working environments. The main differences are in safety protection, automation level, navigation method, and application conditions.
| Comparison | Explosion Proof AGV Transfer Cart | Traditional Transfer Cart |
|---|---|---|
| Safety Design | Explosion proof electrical components, protected battery system, anti-static structure | Standard electrical system without hazardous area protection |
| Working Environment | Chemical plants, oil & gas facilities, mines, and other hazardous areas | General factories and normal industrial environments |
| Navigation Method | Laser SLAM, magnetic guidance, QR code, or hybrid navigation | Rail, remote control, or fixed route operation |
| Automation Level | Automatic operation with intelligent control and system integration | Manual or semi-automatic operation |
| Electrical Protection | Explosion proof motors, wiring, controllers, and sealed components | Conventional motors and electrical components |
| Safety Monitoring | Obstacle detection, emergency stop, alarm systems | Basic safety protection |
| Customization | Customized for hazardous environments and special handling requirements | Mainly customized for load and transport functions |
| Cost Level | Higher due to explosion proof design and safety requirements | Lower initial investment |
Explosion proof AGV transfer carts are designed for hazardous environments where safety and automatic operation are critical. Traditional transfer carts are suitable for standard industrial transport tasks with lower environmental risks. For applications involving flammable gases, vapors, or combustible dust, a complete explosion proof AGV solution with proper certification is required.
Safety Configurations of Explosion Proof AGV Transfer Cart
Explosion proof AGV transfer carts use multiple safety devices to control ignition risks, protect electrical systems, and maintain stable operation in hazardous industrial environments.
- Explosion Proof Motor: Uses flameproof or increased safety design to prevent ignition risks during operation.
- Explosion Proof Control System: Sealed electrical cabinets, circuit boards, and terminals protect internal components from sparks and electrical faults.
- Explosion Proof Battery and Charging System: Special battery protection prevents short circuits and unsafe conditions during charging and operation.
- Flame Retardant Shielded Cable: Protected wiring and sealed connectors reduce the risk of exposed wires and electrical sparks.
- Non-Sparking Components: Anti-spark materials are used for contact parts, braking components, and load handling surfaces.
- Conductive Anti-Static Wheels: Special wheels discharge static electricity and reduce static buildup during movement.
- Explosion Proof Enclosure: Sealed and corrosion-resistant housing protects internal equipment in hazardous areas.
- Temperature Monitoring Device: Monitors key components such as motors and controllers to prevent overheating.
- Static Grounding System: Provides reliable grounding protection during vehicle operation.
- Smoke and Fire Detection System: Detects abnormal conditions and provides early warning.
- Emergency Stop Button: Stops vehicle operation immediately in emergency situations.
- Explosion Proof Lighting and Warning System: Provides safe lighting and audible or visual alerts during operation.
- Automatic Fire Suppression System: Provides rapid response in case of internal fire.
- Anti-Collision Buffer Device: Reduces impact force and protects the vehicle structure during operation.
The AGV transfer cart features explosion proof components and safety devices for heavy load handling in hazardous environments.
For specific safety standards and features of explosion-proof transfer vehicles, read the article: Explosion-Proof Transfer Carts for the Oil and Gas Industry: Safety Standards and Features
Explosion Proof AGV Transfer Cart Manufacturer and Supplier
REMARKABLE is a professional manufacturer and supplier of explosion proof AGV transfer carts, providing heavy-duty automated transport solutions for hazardous industrial environments. With customized design capabilities, REMARKABLE can develop AGV transfer carts according to load capacity, working conditions, navigation requirements, and safety standards.
From 90 Ton explosion proof AGV transfer carts to other customized heavy load handling systems, we provide complete solutions including vehicle design, manufacturing, and export service. Contact us for a customized explosion proof AGV transfer cart solution for your project requirements.
Why Choose Us?
- Industry-Specific Expertise – We serve power generation, shipbuilding, construction, and aerospace sectors with tailored solutions for transformers, wind turbine components, prefabricated modules, and more.
- Fully Customized – From load capacity (1–500+ tons) to drive systems (electric, hybrid, or diesel), meet your exact requirements.
- Advanced Control Systems – Options include manual remote control, semi-automatic path planning, or fully automated navigation (AGV integration).
- Quality & Durability – Robust steel frames, high-torque steering modules, and CE, ISO-certified.
- Full Project Support – From initial consultation to after-sales service, our engineers provide lifetime technical assistance.
Related Articles
Customized Intelligent Material Handling Solutions
To ensure that a customized transfer cart fits your needs perfectly, please provide the following details:
- Load Capacity: _____ tons (1~500 ton)
- Table Size: _____ × _____ mm/m (e.g., 1500×3000)
- Power Options:
- ☐ Lead-acid ☐ Lithium-ion ☐ Other: _____
- ☐ Cable: _____V/_____A
- ☐ Standard 380V/50Hz/3-phase
- Cargo Details:
- Type: _____ (e.g., steel coils, machinery)
- Special Needs: _____ (e.g., anti-slip, corrosion-proof)
- Optional Features:
- ☐ Emergency stop ☐ Anti-collision sensors
- ☐ Rail guides ☐ Lifting mechanism ☐ Remote control
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FAQ
What is an explosion proof AGV transfer cart?
An explosion proof AGV transfer cart is an automated transport vehicle designed for hazardous areas with flammable gases, vapors, or combustible dust. It combines AGV navigation with explosion proof protection for heavy material handling.
How does a 90 ton AGV transfer cart work?
The AGV receives transport tasks, plans routes through its navigation system, moves automatically to the loading point, and transports heavy materials to the target location under the control of the vehicle system.
Where are explosion proof AGVs used?
They are used in chemical plants, oil and gas facilities, mining sites, energy projects, and other industrial areas with explosion risks.
What industries require explosion proof AGV systems?
Industries involving flammable materials or hazardous environments, including chemical manufacturing, petroleum, metallurgy, battery production, and heavy equipment manufacturing, may require explosion proof AGV systems.
Can a 90 ton AGV transfer cart be customized?
Yes. REMARKABLE can customize load capacity, platform size, navigation system, power supply, handling functions, and safety configurations according to project requirements.
What navigation systems are available for AGV transfer carts?
Common options include laser SLAM navigation, magnetic guidance, QR code positioning, and hybrid navigation systems.
What is the difference between AGV transfer carts and rail transfer carts?
AGV transfer carts operate through automatic navigation without fixed tracks, while rail transfer carts move along predefined rails. AGVs offer more flexible route changes and automated operation.
Does REMARKABLE provide overseas AGV customization services?
Yes. REMARKABLE provides customized AGV transfer cart solutions for overseas customers, including equipment design, manufacturing, and project support.