• 负载能力 3 Tons
  • 尺寸 1800 × 1500 × 500 mm
  • Lifting Stroke: Hydraulic lifting, 100 mm
  • 电源: Lithium battery
  • 速度 0–25 m/min (stepless speed regulation)
  • 自定义: 可定制生产,包括附加组件等。
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Working Principle of the AGV Transfer Cart

The following explanation of the operating principles of the AGV transfer cart facilitates rapid comprehension of the core motion sequences and control logic for engineering and maintenance personnel.

工作原理:

  1. Task Triggering and Dispatch Command Issuance
    The AGV transfer cart receives transport task instructions from the dispatch system, PLC, or higher-level control system, specifying target workstations, operational routes, and working modes, and enters a standby state for execution.
  2. Automatic Positioning and Path Recognition
    Real-time positional data is acquired via magnetic strips, QR codes, laser, or inertial navigation systems. The onboard controller parses and corrects the path, enabling stable operation along the predefined route.
  3. Autonomous Traverse and Speed Regulation
    The AGV robot executes autonomous movement according to the planned route, automatically adjusting speed at turns, intersections, or critical junctions to achieve smooth acceleration, operation, and deceleration.
  4. Precise Workstation Positioning
    Upon reaching the designated workstation, the equipment achieves accurate positioning via navigation signals or sensors. The system confirms the arrival status, preparing for subsequent lifting and docking operations.
  5. Lifting Execution and Workstation Docking
    Under control system directives, the hydraulic lifting mechanism activates, driving the load platform to vertically adjust its height. This aligns the material level with the production line or fixture platform, enabling safe and stable docking.
  6. Status Feedback and Task Completion
    Upon completing lifting and docking, the AGV automated guide vehicle updates its operational and task status to the host system. It then awaits further instructions or proceeds to the next transport task.
  7. Safety Monitoring and Anomaly Handling
    Throughout the operation, the AGV continuously monitors forward obstacles, operational status, and safety signals. Upon detecting anomalies, the system automatically decelerates, halts, or triggers alarms to safeguard personnel and equipment.

This workflow applies to both single-vehicle operation and multi-vehicle coordination within AGV transfer cart systems. Clients may customise configurations based on process requirements, facility environments, and automation levels.

AGV Transport Cart

The AGV Transfer Cart System

The 3-ton lifting capacity AGV transfer cart employs a modular design philosophy, featuring a stable overall structure and rational layout. It primarily comprises a load-bearing chassis, drive system, lifting system, control system, and safety protection system, enabling reliable operation under prolonged high-load working conditions.

Body Structure: Fabricated from high-strength steel welded components, the structure undergoes finite element analysis and optimised design to deliver exceptional load-bearing capacity and fatigue resistance, making it suitable for continuous heavy-duty operations.

驱动系统: Equipped with industrial-grade drive motors and high-precision gearboxes, it operates smoothly with low noise levels. Supports precise start/stop control and speed regulation, enhancing AGV stability during cornering and docking manoeuvres.

Lifting System: The compact hydraulic lifting mechanism ensures excellent synchronisation, enabling smooth lifting and lowering under 3-tonne loads to accommodate varying workstation heights and process requirements.

控制系统: Utilises PLC and AGV-specific controllers, supporting automatic, semi-automatic, and manual operation modes. Facilitates on-site commissioning, maintenance, and system upgrades.

Safety Protection System: Integrates laser obstacle avoidance, collision sensors, emergency stop buttons, audible/visual alarms, and overload protection devices, comprehensively enhancing operational safety standards.

AGV 转运车

Technical Specifications Overview

Explore the technical specifications of this 3-tonne AGV transfer vehicle. Featuring 360-degree mobility and hydraulic lifting capabilities, it enables safe and precise operation.

参数SpecificationRemarks
Model TypeAGV Trackless Electric Transfer Cart自动导引车
负载能力3 TonsHeavy-duty design
Overall Dimensions1800 × 1500 mm (L × W)可定制
Platform Height500 mmRoller conveyor surface
离地间隙50 mmSuitable for indoor floors
Floor RequirementCement / Concrete FloorSmooth and flat
电源锂电池Maintenance-free
控制方法Laser Navigation + Wired Remote ControlHigh positioning accuracy
电机功率2 × 2 kWDrive system
Travel Speed0–25 m/min (Variable Speed)Adjustable
Braking System电磁制动器安全可靠
车轮材料Polyurethane-Coated WheelsWear-resistant & low noise
Steering TypeSteering Wheel DriveFlexible maneuvering
Travel ModesForward / Reverse / Turning While Moving / Diagonal / Lateral MovementMulti-directional
Lifting Stroke100 mmOptional lifting function
Charger InstallationSeparate Type ChargerEasy maintenance
Charging FunctionFully Automatic Intelligent ChargingAGV docking support
安全保护Audible & Visual Alarm + Emergency Stop + Laser Obstacle AvoidanceMultiple safety layers
Additional FunctionsBattery Level Display, Over-voltage, Under-voltage & Over-current ProtectionSystem protection

These are some of the specifications for our AGV transfer cart. Should you be interested in our intelligent AGV cart, please contact us, and we shall provide customised services tailored to your requirements.

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Custom Parts for AGV Transfer Cart

Customizable Items

Custom Series Parameters for AGV Trackless Electric Transfer Cart

Technical Parameters Table Of RWP Trackless Electric Transfer Cart
额定负载能力(t)51015203040506080100
工作台尺寸(毫米)长度2400270027003000350040004500500060006000
宽度1500180018002000220020002200250030003000
高度470550600700700800900100010001000
离地间隙(毫米)≥50≥100
转弯半径(毫米)2200250025002800330060006800750090009000
转向模式差速转向液压转向
操作方法Remote Control & Hand-Operated Pendant
移动方式Forward, backwards, turning while driving with no stopTemperature: -10°c~40°c; Humidity: 20%~80%, No Condensation (Customised for high-temperature and explosion-proof environments)
运行速度(米/分)2520
电机类型Low-voltage alternating current (AC) motor / brushless direct current (DC) motor
制动模式电磁制动器
保护措施声光报警灯+ 紧急停止按钮+ 激光避障传感器(选配)+ 防碰撞接触边缘(选配)
车轮数量468
驱动轮直径(毫米)Ф360Ф400Ф400Ф450Ф500Ф500Ф600Ф550Ф550
车轮材料Steel Core + Polyurethane
电池容量(kW-h)5.58.510.51418.518.53037.845.3
电池类型铅酸电池 锂电池
电池续航时间5h(Customized As Needed)4h(Customized As Needed)
电池充电时间≤7h≤5h
电池充电器AC220V/AC380V 
地面类型Cement Floor、Steel Plate Ground 、Epoxy Floor, Asphalt Floor
满负荷攀爬能力5%3%
工作环境电池电量显示、过压、欠压、过流保护等功能
车身颜色定制
其他职能备注
       1) Other table sizes and load capacities can be customised according to user requirements.
       2) 在液压转向方面,可根据场地空间限制选择双液压转向系统,以减小转弯半径。
       3) 电池类型和工作时间(电池续航时间)可根据客户需求定制。
       4)产品会不断改进和升级,表中规格如有变更,恕不另行通知。
备注
       1) Other table sizes and load capacities can be customised according to user requirements.
       2) 在液压转向方面,可根据场地空间限制选择双液压转向系统,以减小转弯半径。
       3) Battery type and operating time (battery endurance) can be customised to meet customer needs.
       4)产品会不断改进和升级,表中规格如有变更,恕不另行通知。

特点

应用

This 3-tonne lifting AGV transfer cart finds application not only in automated logistics warehousing but also across automotive manufacturing, aerospace, and other sectors. It significantly enhances safety and efficiency, meeting diverse requirements for flexible and reliable material handling.

汽车制造: Used for the automated transfer of engines, moulds, and body components between workstations, achieving precise integration with production lines to boost assembly efficiency.

Metallurgy and Steel: Designed for high-load and high-dust environments, the AGV transfer cart safely handles steel structures, tooling, and heavy components, ensuring stable transportation.

Equipment Manufacturing: Enables continuous transfer of heavy components between welding, assembly, and inspection processes, optimising production cadence and enhancing overall workshop logistics efficiency.

Energy and Power: Suitable for internal workshop transport of heavy materials such as power generation equipment and electrical components. Ensures safe transportation of high-value equipment through stable lifting and precise navigation.

航空航天: The 3-tonne lifting capacity AGV transfer cart enables smooth and precise handling of critical components, meeting intelligent logistics demands in high-standard production environments

Transfer Cart Case Showcase

AGV Transfer Cart Manufacturer

Henan REMARKABLE Intelligent Technology Co., Ltd. is a specialist manufacturer dedicated to the research, development, design, production, sales, and after-sales service of industrial transfer carts and AGV transfer carts. The company manufactures handling equipment and accessories across various tonnage capacities, while also providing professional R&D, design, and manufacturing services for customised electric transfer carts, rail-guided trolleys, omnidirectional mobile transfer carts, 无轨运输车, AGV robots工业拖车.

The REMARKABLE possesses a comprehensive production system, stringent quality management, and extensive industry experience. Its products comply with the JB/T6127-2010 machinery industry standard, have passed the ISO three-system certification (quality, environment, and occupational health), and the CE certification. It has obtained 19 national product patents successively.

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为确保定制的转运车完全满足您的需求,请提供以下详细信息:

  • 负载能力:_____ 吨(1~500 吨)
  • 工作台尺寸:_____ × _____ mm/m(如 1500×3000)
  • 电源选项:
  • 铅酸电池 ☐ 锂离子电池 ☐ 其他:_____
  • ☐ 电缆:_____V/_____A
  • ☐ 标准 380 伏/50 赫兹/3 相
  • 货物详情:
  • 类型:_____ (如钢卷、机械)
  • 特殊需求:_____ (例如防滑、防腐蚀)
  • 可选功能
  • ☐ 紧急制动 ☐ 防碰撞传感器
  • ☐ 导轨 ☐ 提升装置 ☐ 遥控装置

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