This customised multi-functional AGV transfer car is an automated electric transport vehicle specifically designed and manufactured for the national Three Gorges Hydraulic Project. It employs laser navigation for autonomous operation and incorporates lifting capabilities, 360-degree rotation, and a V-shaped fixture frame. It interfaces with on-site automated production line equipment signals, lifting to a height of 1.5 metres at designated workstations to precisely dock with third-party machinery. This enables operations including workpiece handling and 360-degree rotation. This multifunctional AGV vehicle integrates vehicle movement, lifting, and platform rotation capabilities, autonomously executing programmed actions to meet automation and safety requirements in precision equipment manufacturing.
REMARKABLE offers customization services covering load capacity, platform design, control modes, and functional modules to meet diverse operational requirements.
- Modell: RWP
- Tragfähigkeit: 3 Tons
- Abmessungen: 1600 × 1000 × 1000 mm
- Hebehub: Hydraulic lifting, 1500 mm
- Stromversorgung: Lithium battery
- Geschwindigkeit: 0–30 m/min (stepless speed regulation)
- Custom: Sonderanfertigung möglich, einschließlich zusätzlicher Komponenten usw.
Working Principle of the Multi-functional AGV Transfer Car
The following explains the operational principles of the multi-functional automated guided vehicle (AGV), aiding operators and maintenance personnel in swiftly understanding its movement sequences and control logic.
Arbeitsprinzip:
1. Upon powering on, the power battery supplies electricity to the controller, drive system, and hydraulic module. The vehicle automatically performs self-checks on battery charge, brakes, obstacle avoidance, emergency stop, and sensor status. It enters operational mode only when safety conditions are met.
2. Following self-check completion, the operator selects functions such as travel, lifting, or rotation via remote control or control panel. The controller then activates corresponding modules and establishes a safe path.
3. The drive system delivers power through motors. Independent four-wheel steering employs control algorithms to calculate wheel speed and angle in real time, enabling omnidirectional movement, including forward/reverse, lateral, diagonal, and on-the-spot rotation.
4. Encoders and position sensors provide continuous feedback, enabling precise and stable movement within confined spaces and complex routes.
The lifting and rotating platform, driven by a hydraulic system, performs vertical lifting, fine positioning adjustments, or full 360° rotation as required. Closed-loop pressure and displacement control ensure stable and controllable lifting operations.
5. During operation, all modules maintain dual interlocking of hardware and software. Should the platform fail to reset or detect an obstacle, the control system immediately restricts movement or posture adjustments.
6. Laser obstacle avoidance, edge detection protection, and audible/visual alarms trigger emergency stops upon detecting hazards. Electromagnetic brakes ensure secure vehicle parking under both normal and abnormal conditions, preventing slippage or drift.
7. Upon task completion, the platform automatically retracts, and the vehicle enters standby mode. The intelligent charging system collaborates with the Battery Management System (BMS) to monitor battery status, preventing overvoltage and overcurrent while optimising energy consumption strategies during low-power conditions.
8. Routine maintenance primarily encompasses hydraulic fluid and tyre inspections, sensor calibration, battery health diagnostics, and brake system servicing to ensure the AGV maintains consistent reliability.
Multi-functional AGV Automated Robot
Primary Functions of the Customized AGV Transfer Car
The customised automated multi-functional AGV transfer cart achieves autonomous transport, docking, and process coordination in complex operational conditions through highly integrated navigation, execution, and interconnection systems. Core functional modules include a laser navigation system, lifting mechanism, rotary platform, and clamping table system, collectively forming intelligent operational capabilities.
Autonomous Navigation System (Laser Guidance): Employing laser reflector positioning technology, this system utilises laser scanners to establish real-time positional coordinates, enabling high-precision path tracking and workstation docking. Laser navigation offers high positioning accuracy, rapid route planning, and strong environmental adaptability, making it suitable for industrial environments with complex structures, narrow passages, or stringent path precision requirements.
Lifting System (1.5m, customisable): The lifting module employs a hydraulic lifting structure, enabling high-load, low-displacement, long-stroke vertical lifting. Upon reaching workstations, the automated AGV can precisely position itself at designated heights, suitable for equipment docking, maintenance support, and material handling operations. Closed-loop control ensures uniform lifting speed and stable posture, meeting demands for long-term continuous operation.
360° Rotation Platform System: The rotating platform incorporates an integrated drive mechanism enabling continuous forward and backward rotation. The entire vehicle can perform forward/reverse movement, diagonal shifting, and 360° rotation on the spot. Primarily used for angle adjustments in confined workstations, cross-directional docking, or precision assembly. Rotation can be coordinated with travel and lifting functions, reducing repetitive repositioning and enhancing operational efficiency during multi-process transitions.
V-Shaped Workpiece Clamping Platform: Featuring a V-shaped structural design, this platform accommodates cylindrical components, pipes, hydraulic structures, and other irregularly shaped workpieces. Anti-slip and anti-roll mechanisms maintain workpiece stability during transport, lifting, and rotation, effectively minimising displacement and enhancing personnel and equipment safety. It is particularly suited for the precise handling of irregular or easily rolling materials.
Equipment Interconnection System: Automated AGVs enable bidirectional communication with host systems or external devices, facilitating automatic workstation requests, autonomous docking, task-triggered signal exchange, and status monitoring. They execute automated action sequences based on workflow protocols, implementing intelligent transport and maintenance logic where workstations locate equipment and workpieces find processes.
Multifunctional AGV Transfer Car
Technical Specifications Overview
This transfer vehicle features 360° omnidirectional movement, hydraulic lifting, and anti-slip platform functionality, enabling safe and precise operation. Additionally, it incorporates customisable features to facilitate efficient inspection and maintenance of hydraulic equipment. Below, we present the detailed specifications of this multi-functional automated AGV transfer vehicle.
| Parameter | Specification |
|---|---|
| Tragfähigkeit | 3T |
| Dimensions (L × W, mm) | 1600 × 1000 |
| Table Height (mm) | 1000 |
| Bodenfreiheit (mm) | 60 |
| Floor Requirement | Concrete |
| Power Supply | Lithium-Batterie |
| Operation Mode | Wireless Remote Control + Automatic Control |
| Drive Motor Power | 4×1.5KW |
| Travel Speed (m/min) | 0–30 |
| Braking Type | Elektromagnetische Bremse |
| Material der Räder | Polyurethane Coated |
| Turning Mode | Rudder Wheel Steering |
| Movement Mode | Forward/Reverse, Turn-while-moving, Diagonal Movement, Sideways Movement, Spot Turning |
| Charger Installation | Vehicle-mounted |
| Charger Function | Fully Automatic Intelligent Charging |
| Lift Stroke (mm) | 750 |
| Safety Measures | Audible & Visual Alarm, Emergency Stop, Laser Obstacle Avoidance |
| Andere Funktionen | Battery Level Display, Overvoltage, Undervoltage, Overcurrent Protection |
These are some of the specifications for our intelligent AGV vehicles. Should you be interested in our intelligent AGV transfer cars, please contact us and we shall provide customised services tailored to your requirements.
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Custom Parts for AGV Transfer Car
The REMARKABLE intelligent AGV car supports 100% customisation for specific operational scenarios, enabling in-depth design tailored to industry requirements, manufacturing processes, and workpiece characteristics. Customisation options include:
- Load Capacity Customisation: Capacity ranges from 1 tonne to over 200 tonnes, with chassis structure and powertrain engineered according to workpiece weight.
- Platform Structure Customisation: V-shaped fixture surfaces, platform tilting, bidirectional or multidirectional rotation, and high-precision positioning platforms to fulfil diverse workpiece support, rotation, and machining requirements.
- Lifting Height and Method Customisation: Adjustable range from 500mm to 2000mm, with options for electric screw jacks or hydraulic lifting systems to accommodate varying production line heights and docking configurations.
- Navigation Method Customisation: Laser navigation, inertial navigation, magnetic strip navigation, hybrid navigation, etc., adaptable to open, semi-enclosed, or complex site environments.
- Communication and control logic customisation: Tailored to specific production line requirements, including PLC integration methods, process trigger logic, remote monitoring interfaces, production cycle timing, and path planning. This enhances the integration of intelligent AGV robots into existing automation systems.
- Safety and protection customisation: Includes obstacle avoidance radar, anti-collision strips, audible and visual alarms, and emergency stop systems. These can be configured according to on-site safety requirements.
The following is a reference table for customisation options related to the RWP series transfer carts:
| Tabelle der technischen Parameter des spurlosen Elektro-Transferwagens RWP | |||||||||||
| Nennbelastbarkeit（t） | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | |
| Tischgröße (mm) | Länge | 2400 | 2700 | 2700 | 3000 | 3500 | 4000 | 4500 | 5000 | 6000 | 6000 |
| Breite | 1500 | 1800 | 1800 | 2000 | 2200 | 2000 | 2200 | 2500 | 3000 | 3000 | |
| Höhe | 470 | 550 | 600 | 700 | 700 | 800 | 900 | 1000 | 1000 | 1000 | |
| Bodenfreiheit（mm） | ≥50 | ≥100 | |||||||||
| Wenderadius（mm） | 2200 | 2500 | 2500 | 2800 | 3300 | 6000 | 6800 | 7500 | 9000 | 9000 | |
| Modus Lenkung | Differentiallenkung | Hydraulische Lenkung | |||||||||
| Operation Methode | Fernbedienung & Handbedientes Pendel | ||||||||||
| Weg bewegen | Vorwärts, rückwärts, Drehen während der Fahrt ohne Stopp und eine 360°-Drehung | Vorwärts, rückwärts, Wenden während der Fahrt ohne Halt | |||||||||
| Laufgeschwindigkeit（m/min） | 25 | 20 | |||||||||
| Motor Typ | Niedervolt-Wechselstrommotor (AC) / bürstenloser Gleichstrommotor (DC) | ||||||||||
| Bremsen-Modus | Elektromagnetische Bremse | ||||||||||
| Schützende Maßnahmen | Akustische und optische Alarmlampe+ Not-Aus-Taste+Laser-Hindernisvermeidungssensor (optional)+Kontaktleiste zur Kollisionsvermeidung (optional) | ||||||||||
| Rad Anzahl | 4 | 6 | 8 | ||||||||
| Durchmesser der Antriebsräder（mm） | Ф360 | Ф400 | Ф400 | Ф450 | Ф500 | Ф500 | Ф600 | Ф550 | Ф550 | ||
| Material der Räder | Stahlkern + Polyurethan | ||||||||||
| Batteriekapazität（kW-h） | 5.5 | 8.5 | 10.5 | 14 | 18.5 | 18.5 | 30 | 37.8 | 45.3 | ||
| Akku-Typ | Blei-Säure-Batterie | Lithium-Batterie | |||||||||
| Ausdauer der Batterie | 5h (je nach Bedarf) | 4h (je nach Bedarf) | |||||||||
| Akku-Ladezeit | ≤7h | ≤5h | |||||||||
| Batterieladegerät | AC220V/AC380V | ||||||||||
| Bodenart | Zementboden、Stahlplattenboden 、Epoxidboden, Asphaltboden | ||||||||||
| Steigfähigkeit bei voller Beladung | 5% | 3% | |||||||||
| Arbeitsumfeld | Temperatur: -10°c～40°c; Luftfeuchtigkeit: 20%～80%, keine Kondensation (kundenspezifisch für Hochtemperatur- und explosionsgeschützte Umgebungen) | ||||||||||
| Farbe der Karosserie | Kundenspezifisch | ||||||||||
| Andere Funktionen | Batteriestromanzeige, Überspannungs-, Unterspannungs- und Überstromschutz usw. | ||||||||||
| Anmerkungen: 1) Andere Tischgrößen und Tragfähigkeiten können je nach Benutzeranforderungen angepasst werden. 2) Für die hydraulische Lenkung kann ein duales hydraulisches Lenksystem gewählt werden, um den Wenderadius je nach den Platzverhältnissen vor Ort zu verringern. 3) Der Batterietyp und die Betriebszeit (Batterielebensdauer) können an die Bedürfnisse des Kunden angepasst werden. 4) Das Produkt unterliegt ständigen Verbesserungen und Upgrades; die Spezifikationen in der Tabelle können sich ohne vorherige Ankündigung ändern. | |||||||||||
REMARKABLE offers a range of customisable capabilities. If you have any questions or are interested in our intelligent AGV transfer car, please contact us. We shall provide the optimal solution.
Eigenschaften
Multifunctional
Features transport, lifting, rotation, and anti-slip capabilities to facilitate multi-process operations.
Hohe Tragfähigkeit
Employing high-strength design for stable handling and lifting of workpieces weighing 3 tonnes or more.
Fully Automated
Supports autonomous navigation, automatic docking, lifting, and rotation, executing end-to-end operations via command systems.
Precision Handling
Supports PLC/MES system integration for automated multi-device docking, interaction, and precise positioning
Hohe Sicherheit
Equipped with multiple safety mechanisms including laser obstacle avoidance, emergency stop, interlock logic, and posture monitoring.
Highly Custom
Supports bespoke configurations for platform dimensions, tooling fixtures, navigation methods, and lifting strokes.
Application for AGV Transfer Car
The multi-functional automated guided vehicle transport system, featuring omnidirectional mobility, precise positioning and robust load-bearing capacity, serves not only as a primary transport solution for the water resources sector but also across numerous other industries.
Precision Manufacturing
The multi-functional AGV transfer car enables high-precision movement, lifting and angular adjustment, enhancing docking accuracy while resolving issues of positioning inaccuracy and spatial constraints.
Machining and Metal Fabrication
Heavy-duty chassis and V-clamp work surfaces safely transport bulky, irregularly shaped or rolling materials, enhancing load capacity while boosting transport efficiency and safety.
Water Resources and Energy Equipment Manufacturing
Facilitates handling large components in confined spaces, with lifting and rotating platforms aiding installation and maintenance. Supports inspection, modification and secure heavy-load manoeuvring.
Automated Production Lines / Smart Factories
Intelligent AGVs autonomously request workstations, dock with precision, and execute automated loading/unloading, boosting production line automation efficiency while reducing labour costs.
Railway Engineering Sector
Multi-functional transport vehicles enable precise positioning of tools and components, accelerating inspection tasks and minimising downtime around rolling stock.
Luft- und Raumfahrtindustrie
Delivers high-payload, high-precision, multi-degree-of-freedom workpiece handling, enhancing safety during transport of specialised materials and large components.
This versatile AGV transfer car improves safety, efficiency, and workflow, meeting diverse material handling requirements with flexible and reliable solutions.
Transfer Cart Case Showcase
Multifunctional AGV Transfer Car Manufacturer
Henan Remarkable Intelligent Technology Co., Ltd is located at No. 22, Xinchang North Line, Xiaodian Town, Hongqi District, Xinxiang City, Henan Province. It is a professional handling equipment company integrating R&D, design, manufacturing, sales, and after-sales service. It specializes in the production of various types and tonnages of handling equipment and their accessories, and provides professional R&D, design, and manufacturing of various non-standard and Elektrische Verschiebewagen, Schienentransferwagen, Omnidirektionale mobile Transportwagen, Battery transfer carts, Schwerlasttransportwagen, AGV-Handhabungsroboterund Industrie-Anhänger.
Products from REMARKABLE strictly adhere to the JB/T6127-2010 mechanical industry standard and hold ISO certifications for quality, environmental management, and occupational health and safety systems, alongside CE certification. The company possesses multiple national patent technologies, delivering reliable, safe, and efficient industrial material handling solutions to its users.
Warum uns wählen?
- Branchenspezifisches Fachwissen - Wir beliefern die Bereiche Energieerzeugung, Schiffbau, Bauwesen und Luft- und Raumfahrt mit maßgeschneiderten Lösungen für Transformatoren, Windturbinenkomponenten, vorgefertigte Module und vieles mehr.
- Vollständig kundenspezifisch - Von der Tragfähigkeit (1-500+ Tonnen) bis hin zu den Antriebssystemen (Elektro-, Hybrid- oder Dieselantrieb) können wir Ihre Anforderungen genau erfüllen.
- Fortgeschrittene Kontrollsysteme - Zu den Optionen gehören die manuelle Fernsteuerung, die halbautomatische Bahnplanung oder die vollautomatische Navigation (FTS-Integration).
- Qualität und Langlebigkeit - Robuste Stahlrahmen, drehmomentstarke Lenkmodule, CE- und ISO-zertifiziert.
- Vollständige Projektunterstützung - Von der ersten Beratung bis zum Kundendienst bieten unsere Ingenieure lebenslange technische Unterstützung.
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Maßgeschneiderte intelligente Materialtransportlösungen
Um sicherzustellen, dass ein maßgeschneiderter Transferwagen perfekt auf Ihre Bedürfnisse zugeschnitten ist, geben Sie bitte die folgenden Details an:
- Tragfähigkeit: _____ t (1~500 t)
- Tischgröße: _____ × _____ mm/m (z. B. 1500×3000)
- Strom-Optionen:
- ☐ Blei-Säure ☐ Lithium-Ionen ☐ Andere: _____
- ☐ Kabel: _____V/_____A
- ☐ Standard 380V/50Hz/3-Phasen
- Angaben zur Ladung:
- Art: _____ (z. B. Stahlspulen, Maschinen)
- Besondere Anforderungen: _____ (z. B. rutschfest, korrosionsbeständig)
- Optionale Merkmale:
- ☐ Not-Aus ☐ Antikollisionssensoren
- ☐ Schienenführungen ☐ Hebemechanismus ☐ Fernsteuerung
