The 3-tonne lifting AGV-Transferwagen manufactured by REMARKABLE is an intelligent transfer cart specifically developed for industrial automated logistics systems. It facilitates unmanned handling of medium-to-heavy loads between production workshops, warehouses, and workstations. This AGV integrates autonomous navigation, stable lifting, and multi-layered safety controls to achieve precise material handover with production lines and tooling equipment. It enhances internal logistics efficiency while reducing manual operation risks, serving as a vital component of modern smart manufacturing and flexible production lines.
REMARKABLE offers customization services covering load capacity, platform design, control modes, and functional modules to meet diverse operational requirements.
- Tragfähigkeit: 3 Tons
- Abmessungen: 1800 × 1500 × 500 mm
- Hebehub: Hydraulic lifting, 100 mm
- Stromversorgung: Lithium battery
- Geschwindigkeit: 0–25 m/min (stepless speed regulation)
- Custom: Sonderanfertigung möglich, einschließlich zusätzlicher Komponenten usw.
Working Principle of the AGV Transfer Cart
The following explanation of the operating principles of the AGV transfer cart facilitates rapid comprehension of the core motion sequences and control logic for engineering and maintenance personnel.
Arbeitsprinzip:
- Task Triggering and Dispatch Command Issuance
The AGV transfer cart receives transport task instructions from the dispatch system, PLC, or higher-level control system, specifying target workstations, operational routes, and working modes, and enters a standby state for execution. - Automatic Positioning and Path Recognition
Real-time positional data is acquired via magnetic strips, QR codes, laser, or inertial navigation systems. The onboard controller parses and corrects the path, enabling stable operation along the predefined route. - Autonomous Traverse and Speed Regulation
The AGV robot executes autonomous movement according to the planned route, automatically adjusting speed at turns, intersections, or critical junctions to achieve smooth acceleration, operation, and deceleration. - Precise Workstation Positioning
Upon reaching the designated workstation, the equipment achieves accurate positioning via navigation signals or sensors. The system confirms the arrival status, preparing for subsequent lifting and docking operations. - Lifting Execution and Workstation Docking
Under control system directives, the hydraulic lifting mechanism activates, driving the load platform to vertically adjust its height. This aligns the material level with the production line or fixture platform, enabling safe and stable docking. - Status Feedback and Task Completion
Upon completing lifting and docking, the AGV automated guide vehicle updates its operational and task status to the host system. It then awaits further instructions or proceeds to the next transport task. - Safety Monitoring and Anomaly Handling
Throughout the operation, the AGV continuously monitors forward obstacles, operational status, and safety signals. Upon detecting anomalies, the system automatically decelerates, halts, or triggers alarms to safeguard personnel and equipment.
This workflow applies to both single-vehicle operation and multi-vehicle coordination within AGV transfer cart systems. Clients may customise configurations based on process requirements, facility environments, and automation levels.
AGV Transport Cart
The AGV Transfer Cart System
The 3-ton lifting capacity AGV transfer cart employs a modular design philosophy, featuring a stable overall structure and rational layout. It primarily comprises a load-bearing chassis, drive system, lifting system, control system, and safety protection system, enabling reliable operation under prolonged high-load working conditions.
Body Structure: Fabricated from high-strength steel welded components, the structure undergoes finite element analysis and optimised design to deliver exceptional load-bearing capacity and fatigue resistance, making it suitable for continuous heavy-duty operations.
Drive System: Equipped with industrial-grade drive motors and high-precision gearboxes, it operates smoothly with low noise levels. Supports precise start/stop control and speed regulation, enhancing AGV stability during cornering and docking manoeuvres.
Lifting System: The compact hydraulic lifting mechanism ensures excellent synchronisation, enabling smooth lifting and lowering under 3-tonne loads to accommodate varying workstation heights and process requirements.
Kontrollsystem: Utilises PLC and AGV-specific controllers, supporting automatic, semi-automatic, and manual operation modes. Facilitates on-site commissioning, maintenance, and system upgrades.
Safety Protection System: Integrates laser obstacle avoidance, collision sensors, emergency stop buttons, audible/visual alarms, and overload protection devices, comprehensively enhancing operational safety standards.
AGV-Transferwagen
Technical Specifications Overview
Explore the technical specifications of this 3-tonne AGV transfer vehicle. Featuring 360-degree mobility and hydraulic lifting capabilities, it enables safe and precise operation.
| Parameter | Specification | Remarks |
|---|---|---|
| Model Type | AGV Trackless Electric Transfer Cart | Automatisiertes Fahrerloses Fahrzeug |
| Tragfähigkeit | 3 Tons | Heavy-duty design |
| Overall Dimensions | 1800 × 1500 mm (L × W) | Anpassbar |
| Platform Height | 500 mm | Roller conveyor surface |
| Ground Clearance | 50 mm | Suitable for indoor floors |
| Floor Requirement | Cement / Concrete Floor | Smooth and flat |
| Power Supply | Lithium-Batterie | Maintenance-free |
| Kontrollmethode | Laser Navigation + Wired Remote Control | High positioning accuracy |
| Motorleistung | 2 × 2 kW | Drive system |
| Travel Speed | 0–25 m/min (Variable Speed) | Adjustable |
| Braking System | Elektromagnetische Bremse | Safe and reliable |
| Material der Räder | Polyurethane-Coated Wheels | Wear-resistant & low noise |
| Steering Type | Steering Wheel Drive | Flexible maneuvering |
| Travel Modes | Forward / Reverse / Turning While Moving / Diagonal / Lateral Movement | Multi-directional |
| Lifting Stroke | 100 mm | Optional lifting function |
| Charger Installation | Separate Type Charger | Easy maintenance |
| Charging Function | Fully Automatic Intelligent Charging | AGV docking support |
| Sicherheit Schutz | Audible & Visual Alarm + Emergency Stop + Laser Obstacle Avoidance | Multiple safety layers |
| Additional Functions | Battery Level Display, Over-voltage, Under-voltage & Over-current Protection | System protection |
These are some of the specifications for our AGV transfer cart. Should you be interested in our intelligent AGV cart, please contact us, and we shall provide customised services tailored to your requirements.
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Custom Parts for AGV Transfer Cart
Custom Series Parameters for AGV Trackless Electric Transfer Cart
| Tabelle der technischen Parameter des spurlosen Elektro-Transferwagens RWP | |||||||||||
| Nennbelastbarkeit（t） | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | |
| Tischgröße (mm) | Länge | 2400 | 2700 | 2700 | 3000 | 3500 | 4000 | 4500 | 5000 | 6000 | 6000 |
| Breite | 1500 | 1800 | 1800 | 2000 | 2200 | 2000 | 2200 | 2500 | 3000 | 3000 | |
| Höhe | 470 | 550 | 600 | 700 | 700 | 800 | 900 | 1000 | 1000 | 1000 | |
| Bodenfreiheit（mm） | ≥50 | ≥100 | |||||||||
| Wenderadius（mm） | 2200 | 2500 | 2500 | 2800 | 3300 | 6000 | 6800 | 7500 | 9000 | 9000 | |
| Modus Lenkung | Differentiallenkung | Hydraulische Lenkung | |||||||||
| Operation Methode | Fernbedienung & Handbedientes Pendel | ||||||||||
| Weg bewegen | Forward, backwards, turning while driving with no stop | Temperature: -10°c～40°c; Humidity: 20%～80%, No Condensation (Customised for high-temperature and explosion-proof environments) | |||||||||
| Laufgeschwindigkeit（m/min） | 25 | 20 | |||||||||
| Motor Typ | Niedervolt-Wechselstrommotor (AC) / bürstenloser Gleichstrommotor (DC) | ||||||||||
| Bremsen-Modus | Elektromagnetische Bremse | ||||||||||
| Schützende Maßnahmen | Akustische und optische Alarmlampe+ Not-Aus-Taste+Laser-Hindernisvermeidungssensor (optional)+Kontaktleiste zur Kollisionsvermeidung (optional) | ||||||||||
| Rad Anzahl | 4 | 6 | 8 | ||||||||
| Durchmesser der Antriebsräder（mm） | Ф360 | Ф400 | Ф400 | Ф450 | Ф500 | Ф500 | Ф600 | Ф550 | Ф550 | ||
| Material der Räder | Stahlkern + Polyurethan | ||||||||||
| Batteriekapazität（kW-h） | 5.5 | 8.5 | 10.5 | 14 | 18.5 | 18.5 | 30 | 37.8 | 45.3 | ||
| Akku-Typ | Blei-Säure-Batterie | Lithium-Batterie | |||||||||
| Ausdauer der Batterie | 5h (je nach Bedarf) | 4h (je nach Bedarf) | |||||||||
| Akku-Ladezeit | ≤7h | ≤5h | |||||||||
| Batterieladegerät | AC220V/AC380V | ||||||||||
| Bodenart | Zementboden、Stahlplattenboden 、Epoxidboden, Asphaltboden | ||||||||||
| Steigfähigkeit bei voller Beladung | 5% | 3% | |||||||||
| Arbeitsumfeld | Batteriestromanzeige, Überspannungs-, Unterspannungs- und Überstromschutz, etc. | ||||||||||
| Farbe der Karosserie | Kundenspezifisch | ||||||||||
| Andere Funktionen | Anmerkungen: 1) Other table sizes and load capacities can be customised according to user requirements. 2) Für die hydraulische Lenkung kann ein duales hydraulisches Lenksystem gewählt werden, um den Wenderadius je nach den Platzverhältnissen vor Ort zu verringern. 3) Der Batterietyp und die Betriebszeit (Batterielebensdauer) können an die Bedürfnisse des Kunden angepasst werden. 4) Das Produkt unterliegt ständigen Verbesserungen und Upgrades; die Spezifikationen in der Tabelle können sich ohne vorherige Ankündigung ändern. | ||||||||||
| Anmerkungen: 1) Other table sizes and load capacities can be customised according to user requirements. 2) Für die hydraulische Lenkung kann ein duales hydraulisches Lenksystem gewählt werden, um den Wenderadius je nach den Platzverhältnissen vor Ort zu verringern. 3) Battery type and operating time (battery endurance) can be customised to meet customer needs. 4) Das Produkt unterliegt ständigen Verbesserungen und Upgrades; die Spezifikationen in der Tabelle können sich ohne vorherige Ankündigung ändern. | |||||||||||
Eigenschaften
Hohe Tragfähigkeit
Rated load capacity of 3 tonnes, suitable for handling various heavy-duty materials.
Stable Lifting
Hydraulic platform ensures smooth and steady elevation for safe and reliable operation.
Sicherheit Schutz
Laser obstacle avoidance, emergency stop and overload protection ensure operational safety.
Precise Positioning
Supports magnetic strip, laser and QR code navigation for accurate positioning.
Low-noise operation
Smooth and quiet drive system minimises operational noise and vibration.
Flexible Anpassung
Load capacity, dimensions, lifting height, and functional configurations can be tailored.
Anmeldung
This 3-tonne lifting AGV transfer cart finds application not only in automated logistics warehousing but also across automotive manufacturing, aerospace, and other sectors. It significantly enhances safety and efficiency, meeting diverse requirements for flexible and reliable material handling.
Automobilherstellung: Used for the automated transfer of engines, moulds, and body components between workstations, achieving precise integration with production lines to boost assembly efficiency.
Metallurgy and Steel: Designed for high-load and high-dust environments, the AGV transfer cart safely handles steel structures, tooling, and heavy components, ensuring stable transportation.
Equipment Manufacturing: Enables continuous transfer of heavy components between welding, assembly, and inspection processes, optimising production cadence and enhancing overall workshop logistics efficiency.
Energy and Power: Suitable for internal workshop transport of heavy materials such as power generation equipment and electrical components. Ensures safe transportation of high-value equipment through stable lifting and precise navigation.
Aerospace: The 3-tonne lifting capacity AGV transfer cart enables smooth and precise handling of critical components, meeting intelligent logistics demands in high-standard production environments
Transfer Cart Case Showcase
AGV Transfer Cart Manufacturer
Henan REMARKABLE Intelligent Technology Co., Ltd. is a specialist manufacturer dedicated to the research, development, design, production, sales, and after-sales service of industrial transfer carts and AGV transfer carts. The company manufactures handling equipment and accessories across various tonnage capacities, while also providing professional R&D, design, and manufacturing services for customised electric transfer carts, rail-guided trolleys, omnidirectional mobile transfer carts, Gleislose Verschiebewagen, AGV robotsund Industrie-Anhänger.
The REMARKABLE possesses a comprehensive production system, stringent quality management, and extensive industry experience. Its products comply with the JB/T6127-2010 machinery industry standard, have passed the ISO three-system certification (quality, environment, and occupational health), and the CE certification. It has obtained 19 national product patents successively.
Warum uns wählen?
- Branchenspezifisches Fachwissen - Wir beliefern die Bereiche Energieerzeugung, Schiffbau, Bauwesen und Luft- und Raumfahrt mit maßgeschneiderten Lösungen für Transformatoren, Windturbinenkomponenten, vorgefertigte Module und vieles mehr.
- Fully Customised - Von der Tragfähigkeit (1-500+ Tonnen) bis hin zu den Antriebssystemen (Elektro-, Hybrid- oder Dieselantrieb) können wir Ihre Anforderungen genau erfüllen.
- Fortgeschrittene Kontrollsysteme - Zu den Optionen gehören die manuelle Fernsteuerung, die halbautomatische Bahnplanung oder die vollautomatische Navigation (FTS-Integration).
- Qualität und Langlebigkeit - Robuste Stahlrahmen, drehmomentstarke Lenkmodule, CE- und ISO-zertifiziert.
- Vollständige Projektunterstützung - Von der ersten Beratung bis zum Kundendienst bieten unsere Ingenieure lebenslange technische Unterstützung.
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Maßgeschneiderte intelligente Materialtransportlösungen
Um sicherzustellen, dass ein maßgeschneiderter Transferwagen perfekt auf Ihre Bedürfnisse zugeschnitten ist, geben Sie bitte die folgenden Details an:
- Tragfähigkeit: _____ t (1~500 t)
- Tischgröße: _____ × _____ mm/m (z. B. 1500×3000)
- Strom-Optionen:
- ☐ Blei-Säure ☐ Lithium-Ionen ☐ Andere: _____
- ☐ Kabel: _____V/_____A
- ☐ Standard 380V/50Hz/3-Phasen
- Angaben zur Ladung:
- Art: _____ (z. B. Stahlspulen, Maschinen)
- Besondere Anforderungen: _____ (z. B. rutschfest, korrosionsbeständig)
- Optionale Merkmale:
- ☐ Not-Aus ☐ Antikollisionssensoren
- ☐ Schienenführungen ☐ Hebemechanismus ☐ Fernsteuerung
