When a leading electric motor manufacturer in Malaysia needed a flexible and safe solution to transport heavy coils inside their workshop, Bemerkenswert engineered a customized 2 Ton Trackless Coil Transfer Cart designed for battery-powered, rail-free operation.
This project helped the customer significantly improve internal logistics efficiency while reducing infrastructure investment compared to traditional rail transfer systems.
Project Background:
Why the Customer Needed a Trackless Coil Transfer Cart
The Malaysian manufacturer produces electric motors and frequently transports heavy steel and aluminum coils between storage, processing, and assembly areas.
After detailed technical communication, the Remarkable engineering team identified several key challenges:
- The workshop layout is frequently adjusted, making fixed rail systems impractical.
- Single coil weight reaches up to 2 tons, requiring heavy-duty load capacity.
- Dense personnel movement in the workshop requires high-level safety protection.
- The customer required an electric drive and remote control to reduce manual workload.
The solution needed to be flexible, safe, and durable — a fully customized Coil-Transfer-Wagen.
Remarkable’s Customized Coil Transfer Cart Solution
To meet the customer’s requirements, Remarkable designed and manufactured an RWP-type trackless Coil Transfer Cart with the following specifications:
Technical Specifications
- Modell: RWP Trackless Coil Transfer Cart
- Brand: Remarkable
- Load Capacity: 2 Tons
- Power Supply: Large-capacity lithium battery
- Table Size: 2800 × 1800 × 500 mm
- Travel Speed: 0–20 m/min
- Brake System: Electromagnetic brake
- Handling Materials: Steel coils, aluminum coils, large molds
This battery-powered Coil Transfer Cart can travel freely on the workshop floor without rail installation, making it ideal for dynamic production environments.
Key Features of the Remarkable Coil Transfer Cart
Rail-Free Flexible Movement
- No rail installation required
- Direct travel on the factory floor
- Remote control operation
- Adjustable speed control
By eliminating fixed rails, Remarkable’s trackless Coil Transfer Cart reduces installation costs and adapts easily to layout changes.
Rail-Free Flexible Movement
- No rail installation required
- Direct travel on the factory floor
- Remote control operation
- Adjustable speed control
By eliminating fixed rails, Remarkable’s trackless Coil Transfer Cart reduces installation costs and adapts easily to layout changes.
Heavy-Duty 2 Ton Load Capacity
- Reinforced steel frame structure
- Anti-shift coil holding design
- Low center of gravity to prevent tipping
This ensures stable and secure transportation of heavy industrial coils.
Advanced Safety Protection System
Safety is a core design priority at Remarkable.
This Coil Transfer Cart is equipped with:
- Laser scanning collision avoidance system
- Automatic deceleration and emergency stop
- Emergency stop button
- Audible and visual alarm system
- Electromagnetic braking system
The cart automatically slows down or stops when detecting obstacles, ensuring safe operation in personnel-dense workshops.
Long-Lasting Battery Power System
- High-capacity lithium battery
- Long continuous working hours
- Intelligent power management system
- Low battery warning function
- Zero emission, environmentally friendly
Remarkable integrates energy-efficient battery solutions to ensure uninterrupted production.
Project Results & Performance Improvement
After installation and testing, the Malaysian customer reported:
“The 2 Ton Coil Transfer Cart from Remarkable runs smoothly and flexibly. The battery life is long, and operation is very simple.”
Measured results include:
- 40% increase in internal transfer efficiency
- Reduced reliance on manual handling and overhead cranes
- Lower long-term maintenance costs compared to rail-based systems
Why Procurement Managers Choose Remarkable Coil Transfer Cart
For factory managers and purchasing departments, Remarkable provides:
- Fully customized design based on workshop layout
- Heavy-duty industrial-grade manufacturing
- Advanced safety systems
- Trackless and rail-type options
- OEM and automation integration support
- Global project experience
Each Coil Transfer Cart is engineered according to real production scenarios, not standard templates.
Looking for a Reliable Coil Transfer Cart Manufacturer?
If you are sourcing a Coil-Transfer-Wagen for steel coils, aluminum coils, molds, or other heavy materials, Remarkable can provide:
- 1–100 Ton load capacity customization
- Battery-powered or cable-powered systems
- Explosion-proof versions
- PLC and AGV intelligent upgrade options
- Complete material handling solutions
Contact Remarkable today to receive a customized industrial transfer solution for your factory.
E-Mail: transfercart@rmkzn.com
Phone: +86-18637369355
