电动模具转运车是一种专为工厂地面设计的工业搬运设备，主要用于安全高效地转运注塑模具、冲压模具等重型模具。适用于模具安装、换模及维护作业。.
- 负载能力 1~500吨；重载型号可达1500吨以上
- 驾驶模式： 手动/液压/电动；电动型号速度0.1~0.5m/s
- 升降调节： 液压或机械式升降，行程50~300mm，精度±1mm
- 移动性： 万向轮（带制动）或轨道，360°转向
- 桌子大小 定制化设计，带防滑结构
- 安全： 防倾覆结构确保搬运稳定，缓冲装置，紧急制动，障碍物检测系统
产品概述
模具转运车，又称模具运输车、模具搬运车，或 模具转运车, ，是一种工业物料搬运车辆，用于在存储区、维护工位和生产设备之间运输模具、冲压模具及重型工装。.
RMK模具转运车应用于注塑工厂、金属冲压车间、模具制造设施及工具间。在设备上下料、换模及转运至维护或存储区域过程中完成模具移动，减少人工搬运和叉车通行。.
RMK提供轨道式和无轨式模具转运车，标准重载型号承载能力为1至500吨，并可定制设计承载能力高达1500吨。平台尺寸、电池功率、行驶速度、液压升降及定位系统可根据模具重量、工厂布局、行驶路线及设备接口要求进行配置。.
汽车制造行业用电动模具转运车
12吨注塑模具转运车
模具转运车部件
模具转运车组件包括驱动系统、车轮、升降装置、控制系统及安全装置。组件规格根据模具重量、尺寸、转运路线及车间条件选型。.
- 承载系统：高强度合金钢台面、可扩展平台延伸板、模具定位块/挡块、V型槽定位导轨
- 升降系统：液压缸（单级/多级）、手动液压泵、电液动力单元、剪叉升降机构（机械式）、升降安全锁定销
- 移动系统：重载万向轮（带双制动）、轨道专用钢轮、, 聚氨酯包覆车轮（防振型）、车轴润滑系统
- 控制系统：液压控制手柄、无线遥控器（电动型）、脚踏液压开关、紧急停止按钮。.
- 安全系统：过载保护传感器、倾斜报警器、防撞缓冲杆、液压防爆阀。.
- 定位系统：激光对中指示器、数字高度显示器、模具对接导杆、可调支撑脚杯
- 维护系统：专用液压油、轮组拆卸工具、润滑脂加注器、备用电池（电动型）
- 可选系统：模具预热装置、自动称重系统、RFID模具识别模块、防静电涂层组件、防爆配置
- 紧固系统：高强度连接螺栓、快拆销、防松螺母、安全链环
RMK根据不同模具搬运需求制造具有定制组件布局、承载能力和控制系统的模具转运车。. 立即联系我们的
工程团队讨论您的项目规格。.
有关车轮类型及用途的详细信息，请阅读文章： 转运车车轮类型
工作原理
模具转运车的工作原理基于机械传动与液压系统的协同作用，实现模具的安全搬运与精确定位，其工作流程可分为以下关键环节：
- 承载与移动： 模具放置在强化钢平台上，底部配有重载万向轮或轨道轮，可通过电力驱动或液压动力灵活移动。.
- 升降与调节： 采用液压缸、丝杠或剪叉机构，通过手动泵、电动液压系统或气动装置控制升降，精确调节高度以匹配注塑机或压机的工作台面。.
- 定位与对接： 部分型号配备微调装置（如滑板、定位销），确保模具与设备快速对中，提高换模效率。.
- 安全锁定： 升降后通过机械锁定或液压保压固定位置，防止意外坠落，确保搬运稳定。.
模具转运车的整个工作过程由各系统协调配合，实现模具从存储位置到生产设备的平稳运输、精确升降和安全定位。.
优势
高负载
承载能力1-150吨，强化钢结构，抗变形设计。.
精确定位
激光/V型槽导向，精度±0.5mm，快速对位.
多模式驱动
手动/电动/气动可选，变频调速0.1-0.5m/s.
智能安全
过载紧急停止+倾斜报警+液压锁定，CE认证。.
模块化扩展
平台可扩展至5m，RFID/称重可选，MES对接.
定制化生产
按需调整尺寸/功能，支持非标设计.
应用
注塑机换模
在换模过程中于存储区域和注塑机之间转运注塑模具。.
冲压模具运输
在存储架、冲压机和生产工位之间移动重型冲压模具。.
模具仓库搬运
在存储位置、库存区域和调度区域之间运输模具。.
模具维护与维修
将模具移至维护台、维修工位和检查区域进行保养。.
模具上下料
将模具定位至机床床身或指定上料点附近，以便安装和拆卸，可选配液压升降系统。.
车间间模具转运
根据工厂布局和运输要求，在模具制造、机加工、装配和生产车间之间移动模具。.
更多行业应用，请参阅： 工业模具转运车与模具搬运车指南
模具转运车规格
| 项目 | 规格 |
|---|---|
| 额定负载能力 | 1–150吨，可定制 |
| PLC智能控制 + 无线遥控 | 1.2 |
| 平台尺寸（长×宽） | 2000–12000×1500–4000mm，可定制 |
| 车体高度 | 900mm |
| Applicable Floor Types | Cement, epoxy, and asphalt floors |
| Maximum Climbing Slope | 2° |
| 控制方法 | Wireless remote control and wired pendant |
| 自重 | 0–20 m/min, stepless speed regulation |
| 车轮类型 | Press-fit solid rubber wheels |
| 车轮数量 | 8 |
| 制动系统 | 电磁制动器 |
| 电源 | 免维护铅酸电池 |
| 蓄电池工作时间 | Approximately 3 hours per full charge |
| 充电系统 | 自动充电 |
| 转向系统 | 液压转向 |
| 转向控制 | Electric push-button control |
| 行驶模式 | Forward, reverse, 360° rotation, and turning while moving |
| Floor-Level Compensation | 机械自动调节 |
| 安全装置 | Audible and visual alarms, emergency stop button, laser obstacle detection |
| 电气防护 | Overvoltage, undervoltage, and overcurrent protection |
| Cart Color | 可定制 |
Note: Load capacity and platform dimensions can be customized to suit mold weight, dimensions, and operating conditions. Final specifications require engineering confirmation.
如何选择
- Choose a rail-mounted mold transfer cart when molds travel repeatedly between fixed locations and the factory can accommodate a dedicated track system.
- Choose a trackless mold transfer cart when molds need to move between multiple workstations or the factory layout requires flexible routing. Check floor load capacity, slope, turning clearance, and aisle width before selecting the cart.
RMK customizes both types according to mold weight, platform dimensions, travel distance, positioning accuracy, power supply, and machine docking requirements.
Types of mold transfer cart
案例
Mold Transfer Cart Customization Options
RMK customizes mold transfer carts to match mold dimensions, load capacity, factory layout, and handling requirements. Key options include platform design, lifting and positioning systems, power supply, travel mode, control system, and safety devices.
- Load Capacity: 1–500 tons for standard heavy-duty models; custom designs up to 1,500 tons.
- Platform Dimensions: Custom length, width, height, and mold support layout.
- Lifting System: Hydraulic or scissor lift; stroke customized to the required docking height.
- Positioning System: Mold guides, locating pins, positioning sensors, or automatic docking systems.
- Power Supply: Battery, low-voltage rail, cable reel, or other suitable power configurations.
- Control System: Wired pendant, wireless remote control, or PLC-based automatic control.
- Travel and Steering: Rail-mounted or trackless travel, with steering options selected according to route layout.
- Safety Devices: Emergency stop, audible and visual alarms, obstacle detection, and other project-specific protection devices.
Final specifications and available options are determined by mold weight, dimensions, center of gravity, travel route, floor conditions, and operating requirements.
For information on customization options and scope, see: 定制转运车：设计与定制完全指南
How to Select a Mold Transfer Cart
Selecting a mold transfer cart requires checking mold specifications, factory layout, transport frequency, and machine loading requirements.
- 1. Mold Weight and Dimensions: Confirm the maximum mold weight, length, width, height, and support points. Select a rated load above the maximum transport load, including any fixtures carried on the cart.
- 2. Center of Gravity: Identify the mold’s center of gravity and load distribution. An offset or elevated center of gravity affects platform stability, wheel loading, and turning performance.
- 3. Aisle Width and Turning Space: Measure aisle width, door openings, obstacles, and turning clearance. Choose a rail-mounted cart for fixed routes or a trackless cart when the layout requires flexible movement.
- 4. Travel Distance and Route: Check the distance between mold storage, maintenance areas, and production machines. Specify the route, floor condition, slopes, and required travel speed before selecting the drive and power supply.
- 5. Mold Change Frequency: Consider the number of transfers per shift, operating hours, and required changeover time. Frequent transfers may require faster travel, convenient controls, and a suitable battery capacity or continuous power supply.
- 6. Machine Docking Height: Measure the height difference between the cart platform and the machine bed, loading table, or storage rack. Specify the required lifting stroke and positioning accuracy where hydraulic lifting or precise docking is necessary.
- 7. Loading and Unloading Method: Confirm whether molds are loaded by crane, forklift, hydraulic lifting platform, or another mechanism. Match the cart platform, support structure, and restraints to the selected loading method.
- 8. Control and Safety Requirements: Select wired or wireless control, automatic positioning, emergency stops, audible and visual alarms, and obstacle detection according to the operating environment and project requirements.
Provide the mold weight and dimensions, center of gravity, transport route, aisle width, docking height, and daily transfer frequency. RMK can use these details to determine the appropriate load capacity, cart type, platform dimensions, power system, and optional functions.
For detailed selection recommendations, see: 如何为您的工厂选择合适的模具转运车
模具运输车制造商和供应商
了不起 manufactures and supplies mold transfer carts for injection molding, metal stamping, and mold handling operations. Our engineering team customizes cart capacity, platform dimensions, travel mode, lifting systems, and control configurations to match specific mold specifications and factory layouts. We support export projects with equipment configuration, technical documentation, and installation, commissioning, operator training, and after-sales service according to project requirements and the agreed scope of supply.
联系REMARKABLE to discuss your mold transfer requirements. Send us the mold weight, dimensions, transport route, and machine docking height to receive a suitable cart configuration and project quotation.
定制的智能物料装卸解决方案
为确保定制的转运车完全满足您的需求，请提供以下详细信息：
- 负载能力：_____ 吨（1~500 吨）
- 工作台尺寸：_____ × _____ mm/m（如 1500×3000）
- 电源选项：
- 铅酸电池 ☐ 锂离子电池 ☐ 其他：_____
- ☐ 电缆：_____V/_____A
- ☐ 标准 380 伏/50 赫兹/3 相
- 货物详情：
- 类型：_____ （如钢卷、机械）
- 特殊需求：_____ （例如防滑、防腐蚀）
- 可选功能
- ☐ 紧急制动 ☐ 防碰撞传感器
- ☐ 导轨 ☐ 提升装置 ☐ 遥控装置
立即获取报价
常见问题
什么是模具转运车？
A mold transfer cart is an industrial transport vehicle used to move injection molds, stamping dies, and heavy tooling between storage areas, production machines, and maintenance stations. It is also known as a mold transport cart, mold handling cart, or die transfer cart.
How much weight can a mold transfer cart carry?
Mold transfer cart capacity depends on the mold weight, dimensions, center of gravity, and handling conditions. RMK offers standard heavy-duty transfer carts rated from 1 to 500 tons, with custom designs available for loads up to 1,500 tons.
What is the difference between rail-mounted and trackless mold transfer carts?
Rail-mounted mold transfer carts follow fixed tracks and suit repetitive transfers between designated stations. Trackless mold transfer carts travel on suitable factory floors and offer more flexible routing between machines, storage areas, and maintenance stations.
What power supply options are available for mold transfer carts?
Mold transfer carts can use battery power, low-voltage rail power, cable reels, or other suitable power systems. The choice depends on travel distance, operating frequency, route layout, charging arrangements, and site conditions.
Can a mold transfer cart lift and position molds?
Yes. A mold transfer cart can be equipped with hydraulic lifting or scissor-lift systems to raise molds to the required loading height. Positioning sensors, locating fixtures, or automatic docking systems are available for applications requiring controlled mold alignment.
Can a mold transfer cart be customized for different mold sizes?
Yes. RMK customizes mold transfer carts according to mold weight, length, width, height, and center of gravity. Platform dimensions, support structures, travel speed, steering, lifting stroke, power supply, and control systems can be specified for each project.
What safety features are available on a mold transfer cart?
Available safety devices include emergency stops, audible and visual alarms, obstacle detection, and other application-specific protection systems. The final configuration depends on the cart design, operating environment, and project requirements.
How do I choose the right mold transfer cart manufacturer?
Choose a manufacturer that can assess mold specifications, factory layout, travel routes, loading methods, and machine docking requirements. Check its engineering and customization capabilities, manufacturing experience, technical documentation, export support, installation services, and after-sales arrangements before placing an order.
模具转运车制造商
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