• モデル アールダブリューピー
  • 耐荷重: 30 Tons
  • 寸法: 3933 × 2200 × 650 mm
  • リフティング・ストローク Hydraulic lifting, 150 mm
  • 電源: Maintenance-free battery (electric drive)
  • Turning Method: Hydraulic steering / Omnidirectional steering wheel
  • スピードだ: 0-20 m/min(無段階速度調節)
  • Customization: コンポーネントの追加など、カスタム生産も可能。
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Working Principle of Steel Coil Transfer Cart

The 30-ton steel coil transporter is a common omnidirectional transfer trolley. It features flexible self-operation, energy efficiency, environmental friendliness, convenient transportation, and strong customizable functionality, making it highly popular and widely adopted.

電源: Maintenance-free lead-acid battery

Operation Mode: Wireless remote control or wired operation

Movement Trajectory: Forward, backward, left, right, non-stop turning, and moderate climbing capability

動作原理:

The operating principle of this equipment involves the integrated collaboration of power, control, execution, and safety protection systems. Its core function lies in precisely controlling mechanical movements through commands to achieve flexible material handling and accurate lifting of heavy objects:

パワー

Principle: A high-capacity battery pack supplies power to the entire system (drive motors, hydraulic pump station, controllers, sensors). Upon power-up, the main control system automatically performs a self-check to diagnose the status of motors, sensors, hydraulic units, and communication links. After passing the self-check, the system enters standby mode.

2. Command

Principle: The remote controller transmits operational commands (e.g., forward, reverse, lift) to the transporter’s controller. Upon receiving commands, the vehicle decodes them through system modules, converting signal instructions into actionable control signals sent to various mechanical components.

3. Onboard Main Controller

  • Principle: The onboard main controller serves as the device’s “brain.” Upon receiving commands, it performs high-speed computational analysis:
  • For movement commands: The controller decomposes direction and speed commands into specific drive signals and steering signals.
  • For lifting commands: The controller issues start/stop and pressure control signals to the hydraulic system control unit.

4. Coordinated Execution

The system synchronously or sequentially drives two major actuators based on the command type:

  • A. Omnidirectional Movement Execution:
    • The controller sends calculated angle and speed commands to the servo motors of each steering wheel.
    • Each wheel independently and precisely adjusts its angle according to commands, coordinating with the drive wheels’ rotational speed to synthesize the required motion trajectory (straight, diagonal, lateral movement, or on-the-spot rotation).
    • Progressive acceleration control activates, enabling smooth vehicle starts and preventing coil sway caused by abrupt acceleration.
  • B. Hydraulic Lifting Execution:
    • Upon receiving an “Ascend” command, the controller activates the electric hydraulic pump station.
    • The motor drives the hydraulic pump to generate high-pressure fluid. This fluid flows through hydraulic lines, extending the piston rod of the lifting cylinder. This action raises the load-bearing saddle, lifting the steel coil.
    • Displacement sensors integrated into the cylinder monitor the lifting height in real time, feeding back to the controller for precise positioning.
    • Upon receiving a “lower” command, the controller opens the hydraulic valve. Under the coil’s own weight, oil slowly returns to the cylinder, enabling smooth descent.

5. Stopping and Holding

Principle:

  • Movement Stop: The controller immediately cuts power to the drive motor and applies electromagnetic brakes, enabling the vehicle to stop smoothly.
  • Lifting Hold: The hydraulic system’s pilot-operated check valve automatically closes, trapping fluid within the cylinder. This securely holds the lifting platform and load at any intermediate position, preventing slippage due to leakage and ensuring safety.

The 30-Ton steel coil transfer cart employs a closed-loop principle of “Command Input → Intelligent Control → Electro-Mechanical-Hydraulic Coordination” to convert robust battery power into precise mechanical actions, thereby safely and efficiently completing heavy steel coil handling tasks.

Steel Coil Transfer Cart Steering Mode

30-Ton Steel Coil Transfer Cart Safety Operating Procedures

Important Notice: Operators must be professionally trained and thoroughly familiar with these procedures. Please ensure you read the equipment manual before operating the equipment.:

Step 1

  • Environmental Verification: Inspect the transfer cart’s travel path. Clear all ground obstructions, oil spills, and standing water. Ensure sufficient passage width and no overhead obstructions.
  • Equipment Self-Check:
    • 電源: Verify sufficient battery charge.
    • Vehicle Structure: Inspect the chassis and saddle for visible deformation or damage.
    • Hydraulic System: Check hydraulic fluid level and inspect lines for leaks.
    • Safety Devices: Test emergency stop button, warning lights, and collision sensors for proper function.
    • ホイール Inspect wheels for integrity and ensure no foreign objects are lodged.
    • Load: Verify the weight and diameter of the coil to be transported are within the equipment’s rated capacity. Ensure the coil is securely hoisted or positioned.

Step 2:

  • Start Vehicle: Turn on the main power switch to initiate system self-check. After passing the self-test, activate the control panel. Select either manual operation or wireless remote control mode, then position yourself in a safe location to prepare for operation.
  • Approach the coil: Using the directional buttons on the remote control, initiate slow movement. Steer the vehicle steadily to precisely position the V-shaped saddle directly beneath the coil.
  • Confirm positioning: Visually verify that the coil is fully centered over the saddle’s load-bearing point.

Step 3:

  • Lifting: Select the “Ascend” function on the remote control to activate the hydraulic system. Smoothly and slowly lift the coil off its original support base (approximately 10-20mm is sufficient). Observe whether the equipment remains stable and free of abnormal noises.
  • Safe Transportation:
    • Select an appropriate forward direction (straight, diagonal, or standard turn) and start at low speed.
    • On wide passages, speed may be moderately increased but must not exceed the rated speed (20m/min).
    • When approaching intersections or obstacles, decelerate in advance and sound the horn/flash lights to warn.
    • Maintain steady operation, avoiding sudden acceleration, sharp turns, and abrupt braking.

Step 4:

  • Target Position: Transport the coil to the target location, utilizing the omnidirectional movement function for precise alignment.
  • Lowering and Unloading: After alignment, operate the remote control’s “Lower” function to slowly and steadily place the coil onto the designated support base. Once the coil is securely positioned, continue maneuvering the vehicle to fully disengage the saddle from the coil.
  • Vehicle Withdrawal: Drive the vehicle out of the work area and park it in the designated safe zone.
  • Operation Completion: Turn off the vehicle’s main power switch and complete the equipment usage log. If charging is required, connect the charger.

Safety Precautions:

  • Strictly prohibit overloading! The maximum load capacity is 30 tons.
  • Strictly prohibit carrying passengers! The vehicle is intended solely for cargo transport.
  • Strictly prohibit moving the vehicle while the lifting platform is not fully lowered.
  • Operators must keep their hands and feet clear of moving components such as the lifting mechanism and wheels.
  • In case of abnormal conditions, immediately press the emergency stop button.

ビデオショー

容量30トンの油圧式リフティング移動台車
各種産業用リフティング搬送台車の用途

Custom Steel Coil Transfer Cart

カスタマイズ可能なアイテム

仕様

RWPトラックレス電動カート技術パラメーター表
定格荷重(t)51015203040506080100
テーブルサイズ(mm)長さ2400270027003000350040004500500060006000
1500180018002000220020002200250030003000
高さ470550600700700800900100010001000
地上高(mm)≥50≥100
回転半径(mm)2200250025002800330060006800750090009000
ステアリングモードディファレンシャル・ステアリング油圧ステアリング
操作方法リモコン&手元ペンダント
ムーブ・ウェイ前進、後進、停止なしの走行中の旋回、360°回転前進、後進、停止なしの走行中の旋回
走行速度(m/min)2520
モータータイプ低電圧交流(AC)モーター / ブラシレス直流(DC)モーター
ブレーキモード電磁ブレーキ
保護措置可聴および視覚警報ランプ+緊急停止ボタン+レーザー障害物回避センサー(オプション)+衝突防止コンタクトエッジ(オプション)
ホイール数量468
駆動輪径(mm)Ф360Ф400Ф400Ф450Ф500Ф500Ф600Ф550Ф550
ホイール材質スチールコア+ポリウレタン
バッテリー容量(kW-h)5.58.510.51418.518.53037.845.3
バッテリータイプ鉛蓄電池 リチウム電池
バッテリーの耐久性5h(必要に応じてカスタマイズ)4h(必要に応じてカスタマイズ)
バッテリー充電時間≤7h≤5h
バッテリーチャージャーAC220V/AC380V 
グラウンドタイプセメント床、鉄板地面、エポキシ床、アスファルト床
フルロード登坂能力5%3%
労働環境温度:-10℃~40℃、湿度:20%~80%、結露無きこと(高温・防爆環境用にカスタマイズ可)
車体色カスタマイズ
その他の機能バッテリー電力表示、過電圧、低電圧、過電流保護など
注釈
       1) 他のテーブルサイズと負荷容量は、ユーザーの要求に応じてカスタマイズすることができます。
       2) 油圧ステアリングの場合、敷地スペースの制約に基づき、旋回半径を小さくするためにデュアル油圧ステアリングシステムを選択することができる。
       3)バッテリーの種類と動作時間(バッテリーの耐久性)は、顧客のニーズに合わせてカスタマイズすることができます。
       4)本製品は継続的な改良とアップグレードを行うため、表の仕様は予告なく変更されることがあります。

特徴

申し込み

As a core product within heavy-duty material handling equipment, the 30 Ton steel coil transfer cart not only possesses fundamental capabilities such as substantial load capacity, hydraulic lifting, and agile steering, but can also be custom-designed to meet the specific requirements of diverse industries. It demonstrates outstanding performance not only in the steel coil and chemical sectors but also finds varied applications across other industries:

航空宇宙産業: For the precise handling of fuselage sections, wings, tail assemblies, and engines within the aerospace industry. Steel coil transfer carts may be equipped with laser obstacle avoidance systems and shock-absorbing platforms to ensure the safe transport of oversized aerospace structural components.

Metallurgy and Steel Industry: In steel mills and rolling mills, steel coils and billets weigh tens of tonnes. The 30-ton steel coil transfer cart, equipped with a hydraulic lifting saddle and reinforced coil support brackets, enables rapid loading and unloading of steel coils and billets, thereby reducing surface scratches and minimizing the occurrence of safety incidents.

Power and Energy Sector: When transporting turbine rotors, transformers, and cable reels, the 30-tonne steel coil transfer cart can be customised with fixed components and clamping platforms to minimise equipment movement and damage during conveyance.

新エネルギー産業: In lithium battery and photovoltaic panel manufacturing, precision equipment and raw materials are sensitive to impact. The 30t steel coil transfer cart can be customized with dust-proof enclosures and anti-static wheels, ensuring safe transportation of fragile and flammable components while reducing fire hazards.

Shipbuilding Industry: Handling ship sections, steel plates, and propellers within the dockyard space. Equipped with omnidirectional wheels, the 30-tonne coil transport vehicle enables the safe movement of oversized hull components within confined spaces.

Rail Transit Industry: When handling train wheelsets, bogies, and track components, this steel coil transfer cart can be upgraded with an automatic track alignment device and hydraulic clamping system, enabling precise positioning and efficient assembly within railway workshops.

全方向移動台車の用途

事例紹介

Steel Coil Transfer Cart Manufacturer

Henan Remarkable Intelligent Technology Co., Ltd was founded in 2019 and is located at No. 22, Xinchang North Line, Xiaodian Town, Hongqi District, Xinxiang City, Henan Province. It is a professional handling equipment company integrating R&D, design, manufacturing, sales, and after-sales service. It specializes in the production of various types and tonnages of handling equipment and their accessories, and provides professional R&D, design, and manufacturing of various non-standard and 電動トランスファーカート, レール搬送台車, 全方向移動式搬送台車, Battery transfer carts, 重量物運搬台車, AGVハンドリングロボットそして 産業用トレーラー.

The Remarkable’s products comply with the JB/T6127-2010 machinery industry standard, have passed the ISO three-system certification (quality, environment, and occupational health), and the CE certification. It has obtained 19 national product patents successively.

関連記事

カスタマイズされたインテリジェントなマテリアルハンドリングソリューション

カスタマイズされたトランスファーカートがお客様のニーズにぴったり合うように、以下の詳細をお知らせください:

  • 積載量トン(1~500トン)
  • テーブルサイズmm/m (例:1500×3000)
  • 電源オプション:
  • 鉛蓄電池 ☐ リチウムイオン ☐ その他_____
  • ケーブルV/_____A
  • 標準 380V/50Hz/3 相
  • 荷物の詳細
  • 種類鋼鉄コイル、機械など
  • 特別なニーズ_____ (例:滑り止め、耐腐食性)
  • オプション機能:
  • エマージェンシーストップ ☐ アンチコリジョンセンサー
  • レールガイド ☐ リフト機構 ☐ リモコン

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