This Heavy Duty Material Transfer Carts are a kind of trackless handling equipment designed for industrial heavy-duty working conditions, mainly used for short-distance transportation of heavy materials in workshops, warehouses and other fixed places. It uses lead-acid batteries or lithium batteries as energy source and adopts DC motor speed drive technology, multi-wheel hydraulic steering technology and dual operation modes of wire control and remote control.

  • Load capacity: 1~500 ton
  • Table size: customizable
  • Operating speed: 0~25m/min
  • Control mode: push button/remote control
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Working Principle

Heavy Duty Material Transfer Carts use an electric motor (usually an AC variable frequency or DC motor) to drive the gearbox and transmit power to the travel wheel set. The operator sends instructions through the control cabinet or wireless remote control, and the PLC control system adjusts the motor speed and direction to achieve forward/reverse, acceleration/deceleration and other actions.

Heavy Duty Material Transfer Carts have the driving functions of starting, stopping, forward, backward, turning, etc. Without laying a predetermined track route, they can walk freely from indoor to outdoor, rotate and turn in 360 degrees, with a small turning radius, turn while walking, and travel to any area by wireless remote control. The load capacity is usually 10-200 tons, widely used in heavy manufacturing, steel, shipbuilding and other industries.

40 Tons Heavy Duty Raw Material Transfer Carts

Omni-directional Material Handling Carts

Parts

Heavy duty material transfer truck adopts modular steel structure design, which is mainly composed of the following components:

  • Main frame: welded from Q345B low alloy steel box beams, equipped with reinforcing plates, with sandblasted rust removal and double-layer anticorrosion treatment on the surface.
  • Drive system: contains IP55 protection frequency conversion motor, hardened gear reducer and hardened alloy steel drive wheelset, supporting 50% short-time overload operation.
  • Rail system: adopts high hardness steel rail (QU80-120) with fishtail plate connection, and the precision of joints is controlled within 2mm.
  • Electrical control system: the electrical control system is centered on Siemens PLC and ABB frequency converter, equipped with 7-inch HMI interface and multiple safety protection functions, with emergency braking response time less than 0.5 seconds.
  • Power supply system: it provides three power supply solutions: low-voltage rail, cable reel and lithium battery pack, and can be equipped with hydraulic lifting platform (accuracy ±1mm), automatic centering mechanism and anti-collision radar and other intelligent auxiliary devices.

For special working conditions can be customized for high-temperature insulation type, Ex d Ⅱ BT4 explosion-proof or 304 stainless steel corrosion-resistant variant products.

Heavy Duty Material Transfer Carts Parts

Especificações

Capacidade2 Ton5 Ton10 Ton16 Ton20 Ton30 Ton40 Ton50 Ton
Tamanho da mesa (mm)Comprimento20003500360040004000450050005500
Largura15002000200020002200220025002500
Altura450450500500550600650650
Base da roda (mm)12002500260028002800320038004200
Calibre interior da calha (mm)12001435143514351435143514351435
Diâmetro da roda (mm)Φ270Φ300Φ300Φ350Φ350Φ400Φ500Φ500
Quantidade de rodas4
Distância ao solo (mm)50
Velocidade de deslocação (m/min)0-25
Potência do motor (kw)11.21.622.23.545
Potência do transformador (KVA)3556.86.8101010
Carga máxima da roda (KN)14.425.842.664.577.7110.4142.8174
Peso de referência(t)2.83.64.25.55.96.87.68
Modelo de carril recomendadoP15P18P18P24P24P38P43P43

Caraterísticas

High-carrying design

Adopting box-beam frame and alloy steel axle, the single-unit carrying capacity is up to 500 tons.

Multi-drive configuration

Single-drive, double-drive or all-wheel-drive modes can be selected according to the load demand.

Precise positioning

Optional encoder or laser positioning system, stopping accuracy ±5mm.

Safety protection

Standard mechanical brake + electrical brake double insurance, overload automatic power cut off.

Multi-mode power supply program

Optional low-voltage rail (36V/48V), cable reel (100m) or lithium battery pack (48V/200Ah), to adapt to different working conditions.

Special environment adaptation

Provide high temperature insulation type, insulation, explosion-proof type (Ex dⅡBT4 certification) and 304 stainless steel corrosion-resistant type and other customized solutions.

Aplicações

Heavy duty material transfer trucks are mainly used in the following material handling solutions:

  • Iron and steel industry: Used in foundries for hot state transfer of continuous casting billets and steel coils.
  • Heavy machinery: for assembly transfer of press beams, wind turbine blades.
  • Shipbuilding: for assembly and transportation of segmented hulls.
  • Power equipment: for in-plant transportation of transformers and generator stators.
  • Special working conditions: for explosion-proof design can be used in petrochemical, military and other hazardous areas.
Applications

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Soluções inteligentes e personalizadas de manuseamento de materiais

Para garantir que um carrinho de transferência personalizado se adapta perfeitamente às suas necessidades, forneça os seguintes dados:

  • Capacidade de carga: _____ toneladas (1~500 toneladas)
  • Tamanho da mesa: _____ × _____ mm/m (por exemplo, 1500×3000)
  • Opções de alimentação:
  • ☐ Chumbo-ácido ☐ Iões de lítio ☐ Outros: _____
  • ☐ Cabo: _____V/_____A
  • Padrão 380V/50Hz/3-fase
  • Detalhes da carga:
  • Tipo: _____ (por exemplo, bobinas de aço, maquinaria)
  • Necessidades especiais: _____ (por exemplo, antiderrapante, à prova de corrosão)
  • Caraterísticas opcionais:
  • Paragem de emergência ☐ Sensores anti-colisão
  • ☐ Guias de carris ☐ Mecanismo de elevação ☐ Controlo remoto

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