50 Tons Pallet Hydraulic Lifting Transfer Car
50 Tons Pallet Hydraulic Lifting Transfer Car is an industrial equipment that integrates hydraulic lifting and transfer functions. It is mainly used for the vertical lifting and horizontal transportation of goods in scenarios such as factories, warehouses, and logistics centers. Its advantage is achieving stable lifting of goods through a hydraulic system, coordinated with electric or manual drive to complete short-distance transfers.
- Tragfähigkeit: 50 Tons
- Betriebsart: Trackless operation
- Movement Mode: Omnidirectional movement / 360° rotation in place
- Control Mode: Wireless remote control + Wired pendant control
Introduction
The Pallet Hydraulic Lifting Transfer Car can move forward, backward, left, and right, turn while moving, rotate 360 degrees, move laterally, and move diagonally. The equipment operation is stable and flexible. It is equipped with multiple safety protection measures, such as sound and light alarms, emergency stop buttons, and laser obstacle avoidance sensors installed on all four sides of the transport platform, to prevent workers from damaging other equipment due to improper operation or colliding with personnel.
Working Principle of 50 Tons Pallet Hydraulic Lifting Transfer Car
The core of the equipment’s operation is the combination of “trackless autonomous driving” and “heavy-duty hydraulic synchronous lifting.” The specific process is as follows:
- Automatic Positioning: The operator drives the flat car via wireless remote control. The omnidirectional travel system allows the car to precisely steer under pre-placed heavy workpieces on pallets, even in extremely small radii or by rotating in place.
- Lifting Heavy Loads: After confirming the position, the hydraulic system is activated. Multiple sets of hydraulic cylinders, controlled by a synchronous manifold valve, overcome the 50-ton heavy pressure to lift the platform vertically and steadily, raising the pallet and workpiece together off the ground.
- Heavy-load Transportation: The car travels freely in the workshop using high-strength polyurethane wheel sets. During travel, the PLC control system monitors the load status and the surrounding environment in real-time to the stability of heavy objects during dynamic movement.
- Precise Unloading: Upon reaching the target workstation, the hydraulic system controls the platform to descend, accurately placing the pallet in the predetermined position. The car then drives out, completing one handling cycle.
utilizing the “low-position entry, hydraulic lifting, and heavy-load walking” method, complex heavy-duty handling is simplified into a one-key automated process. When the transfer vehicle is fully loaded with 50 tons of materials, the handling process is completed using sensors and control systems.
Teile
Pallet Hydraulic Lifting Transfer Car mainly consists of the frame, transmission device, travel device, hydraulic steering device, safety device, on-board control box, and handle storage box device.
- Rahmen: The frame is the basic structure of the transfer car. It is a box-beam structure welded from high-quality alloy steel plates, used to carry the weight of goods and install other components.
- Pallet: Utilizing a bottom leg design, it allows heavy workpieces (such as 50-ton steel coils and molds) to maintain a certain height clearance from the ground. This creates physical space for the hydraulic car to drive under the pallet for “one-key lifting.”
- Power Drive System: A large-capacity power-type lithium battery pack provides power for the entire vehicle. Dual discrete drive motors provide strong torque, enabling the equipment to start smoothly under full load and brake timely.
- Travel Device: Equipped with press-fit polyurethane solid wheels. Both sets of wheels are steering wheels, offering flexible steering. The interior is a steel core, and the exterior is coated with 40-50mm thick imported original-colored polyurethane. It has extremely high wear resistance and pressure resistance, can effectively protect the floor, and supports 360° in-place steering, lateral movement, and diagonal movement.
- Hydraulisches System: The system includes a hydraulic pump station, four-corner synchronous hydraulic cylinders, precise synchronous valves, and displacement sensors. Real-time synchronization of multiple cylinders ensures that the 50-ton workpiece does not tilt or shake during the lifting process.
- Sicherheitsvorrichtungen: Safety devices include sound and light alarm devices, emergency stop buttons, etc. The sound and light alarm is activated when the vehicle is running to warn surrounding personnel and vehicles. In case of emergency, the vehicle can be stopped via the emergency stop button.
- On-board Control Box and Handle Storage Box: The on-board control box is used to control the operation of the transfer car. The handle storage box is used to place the operation handle for the convenience of the operator.
The Pallet Hydraulic Lift Transfer Car is a hardware combination of “Strong Structure + High Intelligence,” ensuring structural safety under extreme loads while allowing the equipment to shuttle flexibly between complex processes.
Specifications of 50 Tons Pallet Hydraulic Lifting Transfer Car
The core parameters of the Hydraulic Lifting Transfer Car revolve around “heavy-duty safety” and “digital control”:
| Parameter Item | Technical Specifications & Indicators |
| Nennbelastbarkeit | 50,000 kg (50 Tons) |
| Equipment Dimensions | 5500 × 5000 × 600 mm (Customizable) |
| Laufgeschwindigkeit | 0 – 20 m/min (Stepless speed regulation) |
| Power Supply Type | Maintenance-free Lead-acid Battery or High-energy Lithium Battery |
| Drive Mode | DC motor speed control drive / Three-in-one integrated drive device |
| Braking Mode | Electromagnetic brake (Automatic lock on power loss to prevent sliding on slopes) |
| Frame Material | Q345B high-quality alloy steel, 16mm thick steel plate box-beam structure |
| Wheel Specification | Steel core coated with 40-50mm Polyurethane (PU) solid wheels |
| Lenkung | Dual-steering wheel system, supporting 360° in-place rotation and omnidirectional travel |
| Lifting Mechanism | Multi-cylinder synchronous hydraulic lifting platform |
| Lifting Stroke | Standard 200mm (Supports customization for large stroke or side-tipping functions) |
| Control Mode | Industrial wireless remote control + Emergency wired pendant (Dual-mode switching) |
| Positioning Accuracy | ±10mm (Ensures precise docking with production lines/pallets) |
| Climbing Capacity | ≤ 3% – 5% (Under full load) |
| Endurance Capacity | Continuous operation for approx. 6-8 hours (Supports smart fast charging) |
| Obstacle Avoidance | Laser scanning radar + Matrix ultrasonic sensors |
| Protection Radius | 0.3 – 3.0 m (Adjustable induction distance, collision locking and auto-stop) |
| Warning Device | 360° sound and light rotating alarm light, real-time power display screen |
| Emergency Braking | E-Stop emergency stop buttons equipped at all four corners of the vehicle |
Anmerkungen:
- Other table sizes and load capacities can be customized according to user requirements.
- For hydraulic steering, a dual hydraulic steering system can be selected to reduce the turning radius based on site space constraints.
- Battery type and operating time (battery endurance) can be customized to meet customer needs.
- The product is subject to continuous improvement and upgrades; specifications in the table may change without prior notice.
Note: At REMARKABLE, we offer a one-to-one service and can provide solutions tailored to your specific operational requirements. If you have any such needs at present, please do not hesitate to kontaktieren Sie uns; our engineers will get in touch with you within 24 hours.
E-Mail: transfercart@rmkzn.com
Phone: +86-18637369355
Advantages of 50 Tons Pallet Hydraulic Lifting Transfer Car
Flexible Control
Trackless omnidirectional travel design, it supports 360° rotation in place and lateral movement. It can travel in extremely narrow spaces in old factories or equipment-dense assembly areas; even a 50-ton giant can shuttle as flexibly as a passenger car.
High Efficiency
Equipped with a hydraulic synchronous lifting system. The equipment can drive directly under the bottom of the cargo pallet and lift the heavy object with one key, without manual hoisting or forklift assistance. The handling preparation time for goods is reduced by more than 70%.
Floor Protection
Despite the massive dead weight and load of the equipment, pressure is dispersed through multiple sets of high-elasticity polyurethane solid wheels, allowing it to drive directly on ordinary industrial hardened floors without damaging the ground or requiring rails.
Intelligent Safety
Equipped with laser obstacle avoidance and ultrasonic ranging. The system can achieve “long-distance deceleration and short-distance emergency stop,” reducing collision risks by more than 90%, making it safer than traditional remote-controlled flat cars.
Anwendungen
The Pallet Hydraulic Lifting Transfer Car is widely used in fields such as energy equipment, metallurgy, chemical industry, and heavy manufacturing. It can easily handle the cross-workshop transfer tasks of ultra-long wind power towers, large pressure vessels, and heavy molds.
Wind Power and Energy Equipment Manufacturing: Transferring ultra-long and ultra-heavy materials such as wind power towers, hubs, large transformers, or pressure vessels, solving problems of limited span and difficult rail layout.
Heavy Machinery and Mold Industry: Round-trip transfer of heavy molds (20-50 tons) in large stamping workshops. The hydraulic lifting function allows it to align directly with the machine tool table, achieving Single-Minute Exchange of Die (SMED).
Metallurgy and Steel Processing: Transporting ultra-large specifications of steel coils, thick plates, or castings. The Hydraulic Lifting Transfer Car can operate in harsh environments such as high temperatures and dust, replacing manual labor to transfer materials in dangerous areas.
Shipbuilding and Aerospace: In shipways or final assembly workshops, used to move ultra-large structural components such as ship hull segments and fuselage components. The omnidirectional travel function supports fine-tuning alignment for precision assembly.
Smart Warehousing and Logistics Nodes: Acting as a “transport bridge” between heavy-duty automated warehouses and outdoor yards, supporting the automatic docking and flow of bulk materials between different storage areas and platforms of different heights.
The pallet hydraulic lifting and transfer vehicle is a critical handling tool in heavy industry. During industrial heavy material handling processes, it utilizes its inherent flexibility and intelligent efficiency to accomplish transportation tasks, making it the preferred choice for material handling in heavy industrial applications.
Case
The 50 Tons Pallet Hydraulic Lifting Transfer Car successfully integrates “powerful carrying capacity” with “extreme flexibility,” breaking the spatial limitations of material flow in traditional factories through innovative trackless and palletized solutions.
REMARKABLE customized a 50-ton pallet hydraulic lifting transfer car for Turkey’s leading wind power and pressure vessel manufacturer, effectively addressing challenges in heavy-load handling and space optimization.
The equipment features 360-degree independent steering drive technology that significantly reduces transfer channel requirements from 12 meters to 5.5 meters, achieving a 35% improvement in spatial efficiency. Utilizing a hydraulic synchronous lifting system for pallet positioning alignment, the solution reduces single workflow transfer time from 40 minutes to 12 minutes, resulting in a 230% increase in operational efficiency. With full-load lifting accuracy of ±10mm, the system eliminates safety hazards associated with traditional hoisting methods while reducing energy costs by 60%.
Post-deployment customer satisfaction was exceptional, and this innovative solution has secured another long-term partnership for Ruike.
Conclusion
REMARKABLE provides customized solutions for global heavy-duty industrial enterprises. We have deep technical accumulation and excellent engineering experience.Customization is available to meet specific material handling requirements. We also offer a range of specialized vehicles including Heavy Duty Industrial Trailers, Mold Transfer Cars, Heavy Load AGVs/ARMs,Battery Omnidirectional Transfer Cars, Rail Transfer Trolleysund Automatic Transfer Cars.
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Our expert team provides full life-cycle services from solution design to later operation and maintenance. Please kontaktieren Sie uns to customize your exclusive solution.
Warum uns wählen?
- Branchenspezifisches Fachwissen - Wir beliefern die Bereiche Energieerzeugung, Schiffbau, Bauwesen und Luft- und Raumfahrt mit maßgeschneiderten Lösungen für Transformatoren, Windturbinenkomponenten, vorgefertigte Module und vieles mehr.
- Fully Customised - Von der Tragfähigkeit (1-500+ Tonnen) bis hin zu den Antriebssystemen (Elektro-, Hybrid- oder Dieselantrieb) können wir Ihre Anforderungen genau erfüllen.
- Fortgeschrittene Kontrollsysteme - Zu den Optionen gehören die manuelle Fernsteuerung, die halbautomatische Bahnplanung oder die vollautomatische Navigation (FTS-Integration).
- Qualität und Langlebigkeit - Robuste Stahlrahmen, drehmomentstarke Lenkmodule, CE- und ISO-zertifiziert.
- Vollständige Projektunterstützung - Von der ersten Beratung bis zum Kundendienst bieten unsere Ingenieure lebenslange technische Unterstützung.
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Um sicherzustellen, dass ein maßgeschneiderter Transferwagen perfekt auf Ihre Bedürfnisse zugeschnitten ist, geben Sie bitte die folgenden Details an:
- Tragfähigkeit: _____ t (1~500 t)
- Tischgröße: _____ × _____ mm/m (z. B. 1500×3000)
- Strom-Optionen:
- ☐ Blei-Säure ☐ Lithium-Ionen ☐ Andere: _____
- ☐ Kabel: _____V/_____A
- ☐ Standard 380V/50Hz/3-Phasen
- Angaben zur Ladung:
- Art: _____ (z. B. Stahlspulen, Maschinen)
- Besondere Anforderungen: _____ (z. B. rutschfest, korrosionsbeständig)
- Optionale Merkmale:
- ☐ Not-Aus ☐ Antikollisionssensoren
- ☐ Schienenführungen ☐ Hebemechanismus ☐ Fernsteuerung