30m Uzunluğunda Ray Kılavuzlu Araç (RGV) - Otomatik Çelik Boru Taşıma İçin

This case describes a 30m Uzun Ray Kılavuzlu Araç (RGV) supplied for China United Engineering Co., Ltd., a steel pipe manufacturer. The equipment was used to transport 30-meter steel pipes between different production areas. According to the customer’s workshop layout and handling requirements, REMARKABLE customized the vehicle size, load capacity, rail system, and control method for automatic pipe transfer.

Proje Geçmişi

The customer is China United Engineering Co., Ltd., a company specializing in industrial engineering and steel-related projects. The factory handles steel pipes with lengths of up to 30 meters and weights of approximately 40–60 tons during production. To improve internal material transfer between pipe processing stations, the customer required a heavy-duty transfer vehicle capable of stable transportation along a fixed route. REMARKABLE supplied a customized 30m Rail Guided Vehicle (RGV) for steel pipe handling in the workshop.

Müşteri Gereksinimleri

The customer needed to transport 30m long steel pipes between multiple production areas. Due to the extra-long size, heavy weight, and fixed workshop layout, traditional handling methods had limitations in stability, positioning accuracy, and operation efficiency. A customized transfer solution was required to meet continuous production needs.

Expert Site Assessment and Solution Recommendation

REMARKABLE engineers reviewed the customer’s workshop layout, steel pipe dimensions, transport route, and production process. Based on the requirements for 30m long steel pipe transfer, the team recommended a customized Rail Guided Vehicle (RGV) solution with a 30m platform, heavy-duty structure, and automatic control system to match the existing production line.

Özelleştirilmiş Çözüm

Based on the customer’s production process, material size, and workshop layout, REMARKABLE developed a customized 30m Rail Guided Vehicle (RGV) solution for steel pipe transfer. The equipment configuration was designed around long-distance transportation, heavy-load operation, and production line connection requirements.

Customized Equipment Configuration

• 1. 30m Long Transport Platform
  Designed for 30m steel pipe handling, providing stable support during transportation.
• 2. Heavy-Duty Steel Structure
  Reinforced frame design for carrying 40–60 tons of steel pipes in continuous operation.
• 3. Double Rail Running System
  Adopts double rail guidance to improve running stability and support heavy-load transportation.
• 4. PLC Automatic Control System
  Supports automatic operation, remote control, and connection with factory production equipment.
• 5. Precision Positioning System
  Provides accurate stopping control for material transfer between different processing stations.
• 6. Battery Power Supply System
  Equipped with battery power to support flexible operation without fixed power cables.
• 7. Safety Protection Configuration
  Includes emergency stop, limit protection, and alarm devices for safe operation in the workshop environment.

Özellik

Ürün	Özellik
Ekipman Türü	Rail Guided Vehicle (RGV)
Uygulama	Steel Pipe Transfer
Yük Kapasitesi	60 Tons
Platform Uzunluğu	30m
Platform Genişliği	Özelleştirilmiş
Raylı Tip	Double Rail
Çalışma Hızı	20 m/min
Konumlandırma Hassasiyeti	±5 mm
Tahrik Sistemi	Motor Tahrikli
Güç Kaynağı	Akü Gücü
Kontrol Sistemi	PLC Otomatik Kontrol
Çalışma Modu	Automatic / Remote Control
Dayanıklılık	Özelleştirilmiş
Güvenlik Sistemi	Emergency Stop, Limit Switch, Alarm Device
Çalışma Sıcaklığı	-20℃ to 55℃

Note: Specifications can be customized according to material size, load requirements, rail layout, and factory operating conditions.

Project Implementation

REMARKABLE completed the RGV design, manufacturing, installation, and commissioning according to the customer’s steel pipe handling requirements. The equipment was installed on the designated rail route in the workshop and tested with 30m long steel pipes weighing up to 60 tons.

During commissioning, the RGV was adjusted for running speed, positioning accuracy, and automatic control functions to match the customer’s production process. After testing, the vehicle was integrated into the daily material transfer operation and started regular service between production stations.

Proje Sonuçları

After the 30m Long Rail Guided Vehicle (RGV) was put into operation, the customer’s steel pipe transfer process was changed from crane-assisted handling to automatic rail transportation. The RGV completed the transfer of 30m long steel pipes weighing up to 60 tons, reducing the preparation time for each transfer cycle from about 15 minutes to 5 minutes and improving material movement efficiency by around 65%.

The RGV has been running in the customer’s workshop for daily steel pipe transfer between production areas. The equipment provides stable rail movement and accurate stopping during operation, meeting the factory’s requirements for continuous material handling. After delivery and operation testing, the customer confirmed the equipment performance and expressed satisfaction with the customized design and service provided by REMARKABLE.

Özelleştirme Seçenekleri

REMARKABLE provides customized Rail Guided Vehicle (RGV) solutions based on different material handling requirements, factory layouts, and production processes. The vehicle structure, power system, control method, and transfer platform can be adjusted according to the actual application.

Özelleştirilebilir Öğeler

• Yük Kapasitesi
  RGV capacity can be customized according to material weight, from light-duty handling to heavy-load transportation.
• Platform Boyutu
  The platform length, width, and structure can be designed according to the size and shape of transported materials.
• Rail Layout
  Rail length, track arrangement, and running route can be customized to match the factory layout.
• Güç Kaynağı
  Battery power, cable reel power, and rail power supply options are available for different working conditions.
• Kontrol Sistemi
  Supports manual control, wireless remote control, PLC automatic control, and integration with production line systems.
• Transfer Structure
  The platform can be equipped with customized devices such as rollers, lifting mechanisms, clamps, or special fixtures according to material requirements.
• Güvenlik Konfigürasyonu
  Safety devices including emergency stop, limit protection, warning systems, and obstacle detection can be added based on the operating environment.

Sonuç

This 30m Long Rail Guided Vehicle (RGV) project shows REMARKABLE’s capability in designing and manufacturing customized material handling equipment for industrial applications. From project assessment and structural design to production and commissioning, REMARKABLE provided a complete RGV solution based on the customer’s steel pipe transfer requirements.

With strong customization capability and manufacturing experience, DİKKAT ÇEKİCİ supplies RGV systems for steel pipe handling, heavy material transfer, and automated production lines. Bize ulaşın for a customized Rail Guided Vehicle solution according to your application requirements.

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