The 35ton mold transfer cart is a transportation equipment specially designed for handling heavy molds, equipment, and large workpieces, used in factory internal and outdoor transportation environments. The equipment is powered by a maintenance-free lead-acid storage battery, offering flexible operation and convenient handling, which can meet the large-tonnage transportation needs of industries such as metallurgy, casting, shipbuilding, new plant construction, and equipment manufacturing.
It supports multi-directional steering, left and right lateral movement, and 360° rotation in place, allowing flexible transportation within limited spaces. Customized according to onsite working conditions for power supply methods, control systems, running modes, and car body structures, it provides handling solutions suitable for different working condition requirements.
Rated Load: 35 Ton
Power Supply Mode: Maintenance-free lead-acid storage battery
Steering Mode: Multi-directional steering / 360° rotation
Control Mode: Wireless remote control / Handle control
What is a mold transfer cart?
A Mold Transfer Cart for Heavy Die is an industrial material handling vehicle specifically designed to transport heavy molds, dies, and tooling equipment safely and efficiently within factories or workshops. It typically operates on rails or as a trackless system and features high load capacity, stable movement, precise positioning, and customizable control options. Commonly powered by batteries, cables, or low-voltage rail systems, it is widely used in mold manufacturing, automotive plants, stamping workshops, and heavy machinery industries where large dies require secure and accurate transfer.
Принцип работы
The 35-ton mold transfer car is powered by a storage battery, driving the wheels through a drive motor to complete the transportation of molds and heavy equipment. As this battery-powered mold transfer cart is battery-powered, the equipment does not require fixed rails and can drive freely according to onsite routes, improving transportation flexibility.
During operation, the storage battery continuously supplies power to the driving system, and the motor outputs power, driving the wheels through the reduction mechanism. Operators can control the equipment’s forward, backward, steering, acceleration, deceleration, and stop via wireless remote control or a handheld controller. When the vehicle is running, it can utilize the multi-directional steering system to achieve lateral movement and 360° rotation in place, facilitating transportation in complex spaces. It is a common mold handling transfer cart solution.
Приложение
The 35ton injection mold transfer cart is widely used in large mold and equipment transportation.
- Mold manufacturing industry: Used for the transportation of stamping molds, die-casting molds, and injection molds.
- Injection molding industry: Used for large injection mold transfer and equipment transportation.
- Metallurgy industry: Used for handling steel structures and heavy equipment.
- Casting industry: Used for transporting large castings and tooling.
- New plant construction projects: Suitable for the installation and transportation of large equipment.
- Shipbuilding industry: Used for transporting large hull components.
- Equipment manufacturing industry: Used for transferring large equipment and components.
- Automated factory transportation: Can be used for logistics transportation in intelligent production lines.
Преимущества
The 35-ton mold transfer car adopts a trackless running design, and its transportation capacity, flexibility, and safety performance meet the transportation needs of large molds.
- Supports multi-directional steering: The trackless transfer car can meet turning needs in different directions.
- Supports 360° rotation in place: The equipment can achieve free left and right movement and rotation in place, suitable for transportation in narrow spaces.
- No need to lay rails: No rail infrastructure construction is required, which can reduce installation costs.
- Battery power supply for flexible operation: It is a battery-powered mold transfer cart, requiring no dragging of cables, making it suitable for complex transportation environments.
- Equipped with human body anti-collision detection: It can automatically detect people or obstacles in the running direction and stop running automatically.
- Simple operation: Supports wireless remote control and handle control.
- Supports automation upgrade: PLC control and intelligent navigation functions can be added.
- Strong heavy-duty capacity: It belongs to typical heavy-duty mold transfer trolley equipment, meeting large-tonnage transportation needs.
Детали
The 35-ton mold transfer car is mainly composed of a car body structure, driving system, power supply system, control system, steering system, and safety devices. Each component cooperates with the others to complete the handling work.
- Steel structure frame platform: High-strength steel structure welded frame with strong load-bearing capacity, used for transporting heavy workpieces.
- Battery power supply system: Maintenance-free lead-acid storage battery, requiring no external cables, providing stable power output.
- Drive motor system: Converts electrical energy into driving force, providing continuous power support for the equipment.
- Reduction and transmission mechanism: Reduces running speed and increases output torque, operating stably under heavy load conditions.
- Multi-directional steering system: Equipped with imported polyurethane wheels, supporting forward and backward running, left and right steering, and 360° rotation in place.
- Control system: Supports wireless remote control, handheld control, and automatic control modes.
- Safety protection system: Includes human body sensing, anti-collision detection, alarm devices, and emergency stop systems.
Each system jointly forms a complete mold transport cart transportation solution.
Product Parameters
| Имя параметра | Parameter Configuration |
| Product Name | 35 Ton Mold Transfer Cart |
| Номинальная нагрузка | 35 Ton |
| Размер стола | Настраиваемый |
| Power Supply Mode | Maintenance-free lead-acid storage battery |
| Режим движения | Motor drive |
| Control Mode | Wireless remote control + Handheld control |
| Режим рулевого управления | Multi-directional steering |
| Turning Ability | Free left and right steering |
| Rotation Function | 360° rotation in place |
| Скорость бега | 0–20 m/min (Adjustable) |
| Running Route | Trackless running |
| Safety Devices | Anti-collision detection, alarm devices, emergency stop button |
| Рабочая среда | Indoor / Outdoor |
| Application Industries | Metallurgy, casting, shipbuilding, manufacturing |
Note: The equipment supports customized design, which can be adjusted according to the transported workpieces, running environment, and automation requirements.
Types of Mold Transport Carts
Customizable Mold Transfer Cart
To meet different transportation needs, the 35-ton [large die mold transfer cart] supports a non-standard design.
- Load capacity customization: 1–300 Ton
- Table size customization
- Power supply mode customization
- Rail type/Trackless type customization
- Multi-directional steering system customization
- Control mode customization
- Automatic navigation customization
- PLC control system customization
- Explosion-proof, high-temperature, and dust-proof environment customization
- Hydraulic lifting and automatic clamping function customization
Complete solutions can be provided according to onsite transportation routes and working conditions.
Case Study
Project Background
The stamping workshop of a large German automotive components manufacturing enterprise had a limited coverage area with conventional cranes, and frequent transfers between multiple workstations led to long queuing times for hoisting and low efficiency. Meanwhile, traditional handling of stamping molds weighing over 30 tons within narrow aisles carried high risks, creating an urgent need to introduce a flexible and safe ground large-tonnage transfer solution.
Решения
In response to the customer’s limited space and high-frequency transfer needs, a customized trackless handling solution centered around the 35 Ton Mold Transfer Cart was provided:
Configuration:
- Load Capacity: Rated load 35 tons, table size 4500 × 2600 mm, equipped with anti-slip rubber pads.
- Power: 48V/400Ah maintenance-free lead-acid storage battery, supporting continuous high-frequency operations for 8 hours.
- Steering: Dual-drive DC motors combined with multi-directional hydraulic steering, supporting lateral movement and 360° rotation in place, equipped with polyurethane rubber-coated wheels to protect the floor.
- Safety: Equipped with 0.5–3m laser obstacle avoidance scanners, sound and light alarms, and mechanical anti-collision touch edges.
Operation Flow:
- Outbound Hoisting: Remotely driven into the warehouse, where the crane hoists the 32-ton mold onto the transfer cart table.
- Safe Transportation: Traveling at a speed of 15 m/min, the laser obstacle avoidance triggers an automatic stop when encountering pedestrians at intersections.
- Precise Docking: Rotating in place to adjust direction within a 4.2-meter-wide narrow aisle, precisely docking with the stamping machine.
- Completed Mold Change: Unloading the mold and cooperating with the clamping device, the vehicle retreats to standby or returns to the warehouse.
Результаты
After this equipment was put into use, it completely changed the workshop’s original single hoisting mode. The mold transfer efficiency of the stamping workshop increased by 35%, and the average mold change time was shortened from the original 45 minutes to 18 minutes. The trackless multi-directional steering design improved workshop aisle utilization by 20%, significantly reducing manual operation intensity and time costs while ensuring the safety of heavy-duty material handling.
Mold Transfer Cart Manufacturer and Supplier
REMARKABLE focuses on the research, development, and manufacturing of industrial material handling equipment, being one of the professional die transfer cart manufacturers. The company can provide mold transfer cars, trackless transfer cars, rail transfer cars, and intelligent handling solutions.
If you are looking for high-performance mold transfer cart or large die mold transfer cart equipment, welcome to связаться с нами to obtain product solutions, technical support, and quotation information.
Почему выбирают нас?
- Экспертиза в конкретной отрасли - Мы работаем с энергетикой, судостроением, строительством и аэрокосмической отраслью, предлагая индивидуальные решения для трансформаторов, компонентов ветряных турбин, сборных модулей и многого другого.
- Полностью индивидуальный - От грузоподъемности (1-500+ тонн) до систем привода (электрических, гибридных или дизельных) - все отвечает вашим требованиям.
- Передовые системы управления - Опции включают ручное дистанционное управление, полуавтоматическое планирование пути или полностью автоматизированную навигацию (интеграция AGV).
- Качество и долговечность - Прочные стальные рамы, модули рулевого управления с высоким крутящим моментом, сертификаты CE, ISO.
- Полная поддержка проекта - Начиная с первичной консультации и заканчивая послепродажным обслуживанием, наши инженеры обеспечивают постоянную техническую поддержку.
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Индивидуальные интеллектуальные решения для транспортировки материалов
Чтобы индивидуальная тележка для перевозки грузов идеально соответствовала вашим потребностям, укажите следующие данные:
- Грузоподъемность: _____ тонн (1~500 тонн)
- Размер стола: _____ × _____ мм/м (например, 1500×3000)
- Варианты питания:
- ☐ Свинцово-кислотные ☐ Литий-ионные ☐ Другие: _____
- ☐ Кабель: _____V/_____A
- ☐ Стандартный 380 В/50 Гц/3-фазный
- Грузовые детали:
- Тип: _____ (например, рулоны стали, машины)
- Особые потребности: _____ (например, противоскользящие, антикоррозийные)
- Дополнительные функции:
- ☐ Аварийная остановка ☐ Датчики предотвращения столкновения
- ☐ Рельсовые направляющие ☐ Подъемный механизм ☐ Пульт дистанционного управления
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ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ
What is a mold transfer cart?
A mold transfer cart is an industrial transport vehicle designed to move heavy molds, dies, and equipment safely within factories, workshops, and production facilities.
What industries use a transfer cart for molds?
It is widely used in mold manufacturing, injection molding, metallurgy, foundry, shipbuilding, automotive production, and heavy equipment industries.
What is the load capacity of a mold transfer cart?
Load capacities typically range from 1 ton to over 300 tons. This 35-ton model is designed for transporting large molds and heavy industrial components.
Can a large die mold transfer cart rotate or move in multiple directions?
Yes. The cart can support multi-directional steering, left-right movement, and 360° in-place rotation for flexible operation in limited spaces.
Is the battery-powered mold transfer cart environmentally friendly?
Yes. Battery-powered systems produce low noise and zero emissions during operation, making them suitable for indoor and outdoor applications.
Can the mold handling transfer cart be customized?
Yes. Load capacity, platform size, power supply, steering systems, control methods, and automation functions can all be customized according to project requirements.
What safety features are available on a heavy-duty mold transfer trolley?
Optional safety features include emergency stop buttons, obstacle detection sensors, anti-collision systems, alarm lights, and human body detection devices.
How do I choose a reliable die transfer cart manufacturer?
You should evaluate manufacturing experience, customization capabilities, technical support, product quality, and after-sales service before selecting a supplier.