This case introduces how REMARKABLE provided a battery-powered trackless transfer cart for a chemical slurry pump manufacturer. The customer needed a flexible solution to move 10-ton pump assemblies between machining, assembly, testing, and storage areas inside the workshop.
Based on the site layout and handling requirements, REMARKABLE customized a 12-ton trackless transfer cart with a low-profile platform, 360° steering, and wireless control. The following sections explain the project requirements, equipment design, and application results.
プロジェクト概要
A chemical slurry pump manufacturer needed a flexible transport solution for moving finished pumps and assemblies between machining, assembly, testing, and storage areas. The largest pump units weighed around 10 tons, with dimensions of approximately 3.5 m × 1.6 m × 2.0 m. Due to limited workshop space and changing production routes, the customer wanted to replace forklift handling with a more stable method.
After reviewing the workshop layout and handling requirements, REMARKABLE supplied a 12 ton battery powered trackless transfer cart with a 4000 × 2000 mm platform, low-profile structure, four-wheel drive, 360° steering, and wireless remote control. The cart now handles 10–20 transport cycles per day and allows flexible movement between workstations without fixed rail installation.
项目背景
Customer Industry: Chemical Equipment Manufacturing / Pump Manufacturing
Chemical slurry pumps are commonly used in mining, chemical processing, and wastewater treatment industries. During production, pump casings, motor bases, and complete pump assemblies need to be moved between different working areas.
For this project, the customer faced several handling challenges:
- Heavy and irregular pump structures
- Limited workshop space
- Multiple transportation routes
- Need for stable positioning during assembly
The customer needed a battery-powered trackless transfer cart that could move freely inside the workshop without rail installation.
客户需求
The customer needed a reliable internal transport solution for moving chemical slurry pump assemblies during different production stages. The transfer cart had to handle around 10 tons of load, fit the workshop layout, and provide stable movement between machining, assembly, testing, and storage areas.
Main Handling Material
| 項目 | 仕様 |
|---|---|
| Pump Type | Chemical slurry pump |
| 最大荷載 | Around 10 tons |
| Load Size | Approx. 3.5 m × 1.6 m × 2.0 m |
| Material | Stainless steel / alloy steel components |
| Handling Frequency | 10–20 cycles per day |
| 労働環境 | Indoor manufacturing workshop |
Problems to Solve
- 1. Flexible Transportation Routes: The workshop layout changes with production needs, making fixed rail systems unsuitable for future adjustments.
- 2. Limited Working Space: Multiple workstations require flexible movement and a small turning radius during transportation.
- 3. Stable Heavy Load Handling: Pump assemblies need smooth transportation to reduce impact during movement.
- 4. Accurate Positioning: The cart must stop accurately near assembly and testing stations to support efficient operation.
On-Site Assessment
Before designing the transfer cart, REMARKABLE reviewed the customer’s workshop conditions and transportation process. The team checked the available space, movement routes, loading points, and connection requirements between different production areas.
Based on the site inspection, we confirmed the need for a compact, flexible transport solution. The final design focused on a low-profile structure, trackless movement, and accurate positioning to match the customer’s assembly and testing workflow.
Solution: Trackless Transfer Cart
Based on the workshop assessment and handling requirements, REMARKABLE designed a 12 ton battery powered 無軌道搬送台車 for chemical slurry pump transportation. The solution focused on flexible movement, stable load handling, and easy operation in a limited workshop space.
Equipment Configuration
- Equipment Type: Battery-Powered Trackless Transfer Cart
- Load Capacity: 12 tons
- Platform Size: 4000 × 2000 mm
- Power Supply: Maintenance-free battery
- Drive System: Four-wheel independent drive
- Steering Mode: 360° steering
- Control Mode: Wireless remote control
- Running Speed: 0–20 m/min adjustable
- Platform Design: Low-profile structure for easier loading and unloading
- Safety Features: Emergency stop button, warning light, and audible alarm
The customized trackless transfer cart matched the customer’s production process and provided a flexible solution for moving chemical slurry pump assemblies between different workstations without rail installation.
仕様
| パラメータ | 仕様範囲 |
|---|---|
| 負荷容量 | 2–500 tons |
| 電源 | Battery powered / cable reel / low-voltage rail power |
| ステアリングモード | 360° steering / fixed steering / customized steering |
| 駆動方式 | Two-wheel drive / four-wheel drive / independent wheel drive |
| 制御モード | Wireless remote control / wired control / PLC control |
| 走行速度 | 0–30 m/min adjustable |
| プラットフォームサイズ | Customized according to load dimensions |
| プラットフォームの高さ | Customized based on loading requirements |
| 4 × Φ350 mm ポリウレタンホイール（ZG55鋼芯） | Solid rubber wheels / polyurethane wheels / steel wheels |
| Battery Operation Time | 4–12 hours per charge |
| 労働環境 | Indoor workshops / outdoor yards / industrial areas |
| Custom Options | Hydraulic lifting platform, automatic positioning, safety protection, explosion-proof design |
REMARKABLE trackless transfer carts are designed according to load weight, transportation route, workshop conditions, and operation requirements. Different configurations can be customized for applications such as pump handling, machinery manufacturing, steel processing, and heavy equipment transportation.
Customized Design Features
Based on the customer’s workshop conditions and handling requirements, REMARKABLE customized the trackless transfer cart with features focused on flexible movement, stable transportation, and reliable operation.
Low Profile Platform
The transfer cart uses a low-height platform design to simplify loading and unloading of chemical slurry pump assemblies.
- Platform height: around 650 mm
- Easier connection with assembly stations
- Reduced lifting height during material loading
Four-Wheel Independent Drive System
The four-wheel drive system provides stable movement when transporting heavy and uneven loads.
- Improved load distribution
- Reduced wheel slipping during operation
- Suitable for industrial workshop floors
360° Steering System
The trackless transfer cart supports flexible movement in different directions, making it suitable for workshops with limited space.
- Forward and backward movement
- Side movement
- In-place rotation
- Flexible positioning near assembly and testing areas
Anti-Corrosion Protection
For chemical slurry pump production environments, the cart can be equipped with protection features to improve reliability during daily operation.
- Sealed electrical cabinet
- Protective covers for key components
- Anti-corrosion coating for harsh working conditions
These customized features allow the trackless transfer cart to handle chemical slurry pump transportation with better flexibility, stability, and protection in the customer’s workshop.
Project Result
After installation, the trackless transfer cart was put into daily operation for chemical slurry pump production. The cart handles pump assemblies of around 10 tons and completes 10–20 transport cycles per day between machining, assembly, testing, and storage areas.
With wireless remote control and an adjustable speed range of 0–20 m/min, operators can move and position pump assemblies more efficiently inside the workshop. The trackless design also removes the need for fixed rails, allowing the customer to adjust transportation routes according to production requirements.
The customized transfer cart has become a practical internal handling solution for the customer’s pump manufacturing process, providing flexible and stable transportation for heavy pump assemblies.
Why Choose REMARKABLE Trackless Transfer Cart?
REMARKABLE provides customized trackless transfer cart solutions for heavy material handling applications. Each project is designed according to load requirements, workshop layout, and operating conditions.
- Customized Design Capability: REMARKABLE develops transfer carts based on customer requirements, including capacity, platform size, steering method, power supply, and control system.
- Wide Capacity Range: With capacity options from 1–500 tons, REMARKABLE provides solutions for pump manufacturing, machinery, steel processing, and other heavy industries.
- Flexible Configuration Options: Trackless transfer carts can be equipped with battery power, 360° steering, wireless control, automatic functions, and other options for different applications.
- Heavy Industry Experience: REMARKABLE has experience in designing transfer solutions for large components, equipment assemblies, and industrial materials.
- Complete Project Support: REMARKABLE supports customers from project evaluation and equipment design to manufacturing, testing, and after-sales service.
With customized designs and practical project experience, REMARKABLE helps customers improve internal transportation efficiency with reliable trackless transfer cart solutions.
結論
This project shows how REMARKABLE designed a battery powered trackless transfer cart for chemical slurry pump handling. Based on the customer’s workshop layout and transportation requirements, the 12 ton transfer cart provided flexible movement, stable operation, and accurate positioning for daily pump assembly transportation.
リマーカブル provides customized transfer cart solutions for different industrial applications, including pump manufacturing, chemical equipment, heavy machinery, and steel processing. お問い合わせ to discuss your handling requirements and get a suitable transfer cart solution for your project.
