Project Background

Weihua Group is a leading manufacturer of lifting machinery and intelligent equipment in China. With the commissioning of its new intelligent equipment industrial park, the company required a heavy-duty intelligent rail transfer trolley to support automated logistics and crane girder transportation.

To meet the increasing demand for intelligent factory construction, an automated material handling solution was required.

Intelligent Rail Transfer Trolley
Intelligent Rail Transfer Trolley

Требования заказчика

The customer needed:

  • Handling crane main girders (20–25 tons)
  • Intelligent automatic control
  • Automatic obstacle avoidance
  • Automatic loading and unloading
  • Remote and unmanned operation
  • High positioning accuracy
  • Stable curved rail operation

The goal was to improve logistics efficiency while ensuring operational safety.

Customized Solution: Intelligent Low Voltage Rail Transfer Trolley

Based on the above requirements, Замечательный designed a 25 ton intelligent rail transfer trolley with the following features:

1. Safe Low-Voltage Rail Power Supply

  • Insulated low-voltage rail system
  • Anti-scalding and anti-smashing protection
  • No distance limitation
  • Suitable for straight, curved and circular rails

This system ensures stable power supply without cable drag limitations.

2. PLC Intelligent Control System

  • PLC + frequency conversion stepless speed regulation
  • Smooth start and stop
  • Precise positioning control
  • Remote control and automated operation

The trolley can operate in both manual and automatic modes.

3. Automatic Obstacle Avoidance

Equipped with radar sensors for automatic obstacle detection to enhance safety in complex workshop environments.

4. Automated Loading & Unloading

  • Workpiece automatic positioning
  • Clamping slot system
  • Linked with intelligent crane system
  • Automatic hooking and dehooking device

Only one operator is required to complete trolley docking, significantly improving operational efficiency.

Photos Show

25-тонная интеллектуальная низковольтная рельсовая передаточная тележка для Weihua Group

Видео

Project Outcome

The intelligent low voltage rail transfer trolley is now an important part of Weihua Group’s material transportation system.

It has achieved:

  • Unmanned transportation
  • Automatic obstacle avoidance
  • High-precision positioning
  • Fully automated crane linkage

The production team highly evaluated the system performance. According to the technical manager, this solution has become a key support in their intelligent factory construction and will be promoted to more production lines in the future.

Электронная почта: transfercart@rmkzn.com

Phone: +86-18637369355

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FAQs

Q1: What is an intelligent rail transfer trolley?

A1: An intelligent rail transfer trolley is a rail-guided material handling system equipped with PLC control, automatic obstacle avoidance, and positioning functions for heavy-duty industrial transport.

Q2: What is the advantage of a low voltage rail transfer trolley?

A2: Low voltage rail transfer trolleys provide stable power supply without cable drag systems. They support long-distance, curved and circular rail operations with higher safety.

Q3: Can a 25 ton rail transfer trolley operate automatically?

A3: Yes. With PLC control and frequency conversion speed regulation, a 25 ton rail transfer trolley can achieve unmanned automatic operation and remote control.

Q4: How does automatic obstacle avoidance work in rail transfer carts?

A4: Obstacle avoidance is achieved through radar or laser sensors installed on the trolley, which detect obstacles and automatically slow down or stop.

Q5: Is the rail transfer trolley suitable for crane girder handling?

A5: Yes. Heavy duty rail transfer trolleys are widely used for transporting crane girders, steel structures, molds and heavy equipment components.

Q6: What industries use intelligent rail transfer systems?

A6: Industries such as crane manufacturing, heavy machinery, steel plants, shipbuilding and intelligent equipment factories use automated rail transfer systems.

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