160-Ton Heavy Duty AGV For Offshore Wind Turbine Project

Project Overview

With the rapid development of the global energy storage industry, the demand for large energy storage motors in new energy fields such as offshore wind power and solar power has surged. A large domestic motor manufacturer in the new industrial park planning, in urgent need of automation, high load handling equipment to deal with heavy motor production and logistics challenges. With rich experience in the field of heavy-duty intelligent handling, Henan Remarkable customized 160-ton multi-directional mobile Heavy Duty AGV for it to realize efficient and flexible ultra-heavy-duty transportation and help the customer build a modern intelligent manufacturing factory.

160-Ton Super Heavy Duty AGV for Offshore Wind Turbine

Customer Needs

Super load capacity: need to carry large motors and production equipment of 70~160 tons to ensure stable transportation.
Fully automated transportation: Adapt to the requirements of modern industrial park, support AGV driverless, reduce manual intervention.
Multi-directional flexible movement: limited space in the plant requires the equipment to be able to move sideways, diagonally, rotate in place, and adapt to narrow passages.
High safety: heavy equipment handling needs to have obstacle avoidance, emergency stop, stable braking and other functions to prevent the risk of collision.
Long-term cooperation and trust: We have cooperated with them for 3 times before (such as 30 tons trackless truck, explosion-proof RGV, etc.), and the customer highly recognizes Remarkable technology and service.

Solution

Remarkable deeply analyzed the layout of the customer’s production line and handling needs, and provided 160 tons of omni-directional super heavy duty AGV transfer carts, which mainly have the following advantages:

Ultra-strong load, stable operation

Load capacity of 160 tons, the use of polyurethane covered rubber wheels, to protect the ground and reduce vibration.
Low table design (940mm) for easy loading and unloading of heavy duty motors.

Omni-directional intelligent movement, flexible and efficient

Tiller wheel steering system, supports forward, traverse, diagonal travel and in-situ 360° rotation, realizing zero turning radius.
Adapt to narrow space and improve the utilization of plant space.

Automation + multiple safety protection

AGV driverless, can be docked to smart factory system to realize automated logistics.
Laser obstacle avoidance + emergency stop button + sound and light alarm, to ensure the safety of man-machine collaboration.
Electromagnetic braking can stop accurately under heavy load and prevent skidding.

Humanized control

Support wireless remote control + handle control, flexible and convenient operation.

Live video demo:

Summary of project results:

The 160-ton heavy-duty AGV provided by Remarkable successfully helped the customer to realize the efficient and safe transfer of large energy storage motors, which effectively improved the logistics efficiency of the production line and optimized the utilization of plant space. The equipment operates stably and reliably, and adopts laser obstacle avoidance, electromagnetic braking, emergency stop protection and other safety designs to ensure zero collision accidents, which meets the customer’s stringent requirements for intelligence and safety.

This is the fourth successful cooperation between the two companies, further consolidating Remarkable technological leadership in the field of heavy-duty intelligent handling and laying a solid foundation for more in-depth cooperation in the future.